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IJAT

International Journal of Automation Technology

ISSN : 1881-7629(Print) / 1883-8022(Online)
DOI : 10.20965/ijat.issn.1883-8022
Editors-in-Chief : Mamoru Mitsuishi (The University of Tokyo)
Deputy Editor-in-Chief : Atsushi Matsubara (Kyoto University)

Indexed in Scopus, Compendex (Ei)

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2017-04-27T23:36:21+0000

Vol.11 (2017)

No.3

(May)

Celebrating 10th anniversary: Congratulatory Message
Special Issue on New Challenges in Robotics Technology NEW

Celebrating 10th anniversary: Congratulatory Message

: p. 338
Message from Editors-in-Chief
Yoshimi Takeuchi

Our journal, the International Journal of Automation Technology, will soon be celebrating its 10th anniversary. I would like to express my sincere gratitude to the editorial committee members and, on behalf of the editorial committee, to the researchers for their kind cooperation in submitting their papers.

As I wrote in the preface to the first publication, the Journal focuses on advanced automation technologies, ranging from fundamental technologies to a variety of industrial applications, to meet various industrial and non-industrial needs. The Journal covers all manner of automation technologies in the areas of design, manufacturing, assembly, inspection, transportation, logistics, machine tools, robotic systems, control systems and instruments, etc. There are other journals that focus on automation specific to scientific and fundamental research, but there is no other journal that aims to publish engineering research findings and practical developments. Thus, the Journal provides a large number of practical examples of advanced automation technologies of interest to its readers. In addition, the Journal distinguishes itself by calling for papers under the specific themes, helping its readers to understand the current state of the art in each field.

I look forward to the further development of the International Journal of Automation Technology under the new Editor-in-Chief in the next decade.

Yoshimi Takeuchi

November 6, 2016

: p. 339
Ten years of International Journal of Automation Technology
Toshimichi Moriwaki

I would like to extend my sincere congratulation on the tenth anniversary of the International Journal of Automation Technology. The journal has been successfully publishing, for the last ten years, original scientific papers, review papers, technical papers, and technical notes as well as special issues on dedicated topics, all related to recent advancements in automation technology. I am most respectful to not only the editors and the publisher but also the contributors of the papers for their continued efforts. It is quite unique that the journal covers a wide spectrum of scientific and technical topics in the field of automation technology, including manufacturing systems, production planning, robotics, machine tools, control, manufacturing processes, metrology, etc. The Journal has been contributing greatly to the engineers in various industries to improve their productivity and also to the scientists and researchers to conceive new ideas and to publish their research results.

If we look back on the developmental history of the machine tool, which is the key to manufacturing automation, it started as a manual machine and then evolved into a mechanized or powered machine tool, a numerically controlled machine tool, and then an intelligent machine tool. It is thus expected that information technology, including IoT, Industry 4.0, the handling of so called big data, and the intelligent control of machine tools and robots as well as advanced processing technologies will play important roles in advanced and automated manufacturing in the future.

I expect that the International Journal of Automation Technology will continue to be the major information source for the scientists and engineers who will create new values for manufacturing technologies in the future.

Toshimichi Moriwaki

November 6, 2016

: p. 340
Congratulatory Message
Fritz Klocke

The manufacturing industry is undergoing profound changes. These are driven by digitalization and networking. Automation of processes are an important part of these changes. Many good solutions exist, many things still have to be researched and tested in practice. The exchange of knowledge and showing best practice applications are of great interest. With this in mind the International Journal of Automation Technology IJAT has gained high reputation in serving as a platform for knowledge ex-change in the field. I congratulate on the 10th anniversary of the journal. In this spirit I wish the Journal to continue the prosper development also in future.

Fritz Klocke

Fraunhofer IPT, Aachen, Germany

: p. 341
Congratulatory Message
Yusuf Altintas

International Journal of Automation Technology (IJAT) was initiated by Prof. Takeuchi to fill the gap between manufacturing and its application in the presently automated factories ten years ago. The journal has received strong record of submissions which have passed through rigorous review process by highly established academics in the field. As a result, IJAT has become one of the key journals to disseminate research results from traditional manufacturing processes to most advanced nano-micro manufacturing, smart actuators, robots, micro-manipulators, control methods, and a number of key automation applications.

The Editors-in-Chief Prof. Takeuchi, associate editors, and editorial officer Mr. Wakai for the outstanding efforts which brought the journal to a world class level in past ten years. We appreciate all authors who contributed to the journal with their articles which made the journal successful.

Yusuf Altintas

October 31, 2016

Special Issue on New Challenges in Robotics Technology

: p. 343
New Challenges in Robotics Technology
Terenziano Raparelli and Pierluigi Beomonte Zobel

Robotics has reached a top technological level in recent years, a level at which it can be successfully used not only in structured spaces (for less complex applications) but also increasingly in unstructured spaces. Robotics technology is now used effectively in hospitals for rehabilitation and assistive devices, in the home for domestic applications, in the space for autonomous robots and automated vehicles, in amusement parks for entertainment attractions, and on the ground for military applications. In industrial applications, robotics has enlarged its scope with high-speed robots, cooperative robots, and smart robotic devices for production set-ups. These new applications have created new challenges in robotics. New materials have been developed to make frames lighter and smarter, new actuators and sensors have been made in compliance with specific applications and for more advanced performance, new flexible gripper devices have been produced with superior control systems, and new interfaces have been developed that are integrated with the devices and easier to use. This special issue features 18 research articles related to the latest research results and practical case studies in robotics technology. Subjects include robots for rehabilitation, robots as assistive devices, robots for agriculture, robots for exploration, robots for automation and industrial applications, service robots, new actuators, new sensors, new gripping devices, new control strategies, and robotic systems. We deeply appreciate the careful efforts of all the authors and thank the reviewers for their incisive efforts. Without these contributions, this special issue could not have been printed. We hope that this special issue will trigger further research on robotics technology. Finally a special memory of Cesare Rossi, one of the authors, that died suddenly after the preparation of the manuscript.

: pp. 344-354
Study of an Underactuated Mechanical Finger Driven by Tendons
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Vincenzo Niola, Cesare Rossi, Sergio Savino, and Francesco Timpone
: pp. 355-360
Three-Fingered Gripper with Flexure Hinges Actuated by Shape Memory Alloy Wires
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Daniela Maffiodo and Terenziano Raparelli
: pp. 361-367
Self-Powered Flywheel-Infinitely Variable Transmission Actuator for Artificial Knee Joints
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Roberta Aló, Francesco Bottiglione, and Giacomo Mantriota
: pp. 368-377
A Novel Geometric Formula for Predicting Contractile Force in McKibben Pneumatic Muscles
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Guido Belforte, Terenziano Raparelli, and Silvia Alessandra Sirolli
: pp. 378-384
Three-Dimensional Input System Employing Pinching Gestures for Robot Design
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Kiyoshi Hoshino and Keita Hamamatsu
: pp. 385-395
Development of a Haptic Device with Wire-Driven Parallel Structure
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Carlo Ferraresi, Carlo De Benedictis, and Francesco Pescarmona
: pp. 396-403
Experimental Performance Assessment of Mantis 2, Hybrid Leg-Wheel Mobile Robot
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Luca Bruzzone, Pietro Fanghella, and Giuseppe Quaglia
: pp. 404-414
UNIVPM BRAVe: A Hybrid Propulsion Underwater Research Vehicle
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David Scaradozzi, Giacomo Palmieri, Daniele Costa, Silvia Zingaretti, Luca Panebianco, Nicolò Ciuccoli, Antonio Pinelli, and Massimo Callegari
: pp. 415-424
Development of an Automated System for the Selective Harvesting of Radicchio
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Michele Gabrio Antonelli, Pierluigi Beomonte Zobel, Francesco Durante, and Terenziano Raparelli
: pp. 425-432
Robotic Assistant for Elderly Care – Development and Evaluation
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Natasa Koceska, Saso Koceski, Vasko Sazdovski, and Domenico Ciambrone
: pp. 433-441
Teleoperating System for Manipulating a Moon Exploring Robot on the Earth
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Kiyoshi Hoshino, Naoki Igo, Motomasa Tomida, and Hajime Kotani
: pp. 442-449
Elbow Musculoskeletal Model for Industrial Exoskeleton with Modulated Impedance Based on Operator’s Arm Stiffness
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Daniele Borzelli, Stefano Pastorelli, and Laura Gastaldi
: pp. 450-458
Using Navi-Robot and a CT Scanner to Guide Biopsy Needles
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Mario Donnici, Giorgia Lupinacci, Paola Nudo, Michele Perrelli, and Guido Danieli
: pp. 459-471
A Novel Automated Construction Method of Signal Fingerprint Database for Mobile Robot Wireless Positioning System
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Abdul Halim Ismail, Yuki Mizushiri, Ryosuke Tasaki, Hideo Kitagawa, Takanori Miyoshi, and Kazuhiko Terashima
: pp. 472-480
Dynamic Simulation of an Electric Stair-Climbing Wheelchair
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Giuseppe Quaglia, Matteo Nisi, Walter Franco, and Luca Bruzzone
: pp. 481-489
Collision Avoidance Algorithm for Collaborative Robotics
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Stefano Mauro, Stefano Pastorelli, and Leonardo Sabatino Scimmi
: pp. 490-500
Estimation of Appropriate Breast Compression for Robotized Mammographic Imaging
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Alex Jahya, Matteo Zoppi, and Rezia Molfino
: pp. 501-508
A Mechatronic Pneumatic Device to Improve Diastolic Function by Intermittent Action on Lower Limbs
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Andrea Manuello Bertetto, Silvia Meili, Carlo Ferraresi, Daniela Maffiodo, Antonio Crisafulli, and Alberto Concu

Regular Papers

: pp. 509-518
Value Co-Creative Manufacturing with IoT-Based Smart Factory for Mass Customization
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Daisuke Kokuryo, Toshiya Kaihara, Swee S. Kuik, Shota Suginouchi, and Kodai Hirai
: pp. 519-528
On the Development of a Control System for a Small Bio-Methane Gas Engine Generator
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Koichi Okamura, Yijun Dong, Kenji Takahata, and Jianming Yang

No.2

(Mar)

Special Issue on Multiaxis Control and Multitasking Machining

Special Issue on Multiaxis Control and Multitasking Machining

: p. 139
Multiaxis Control and Multitasking Machining
Keiichi Nakamoto

Machine tools using numerical control (NC) devices are typical mechatronics products, and introducing them is a powerful way to automate plant production. NC machine tools in workshops meet the requirements of high accuracy and efficiency in the machining of a variety of parts and mold dies. Turning centers and machining centers are typical examples of such machine tools. Various cutting processes have been integrated in them to cope with the increase in machine parts that not only have complicated geometries but also must be made with high accuracy, in small quantities, and in a short machining time. In addition, turning and machining centers have been given multitasking capabilities, and the number of control axes has been increased so that complex products may be manufactured efficiently. Given that the strong attention and interest in multiaxis control and multitasking machine tools are rapidly increasing, it is fitting that the current state of the art of these tools and their practical and applicable technologies be presented. This special issue features 16 research articles – one review and 15 papers – related to the latest research results and practical case studies in multiaxis control and multitasking machining. Their subjects cover various advances in machine control, motion accuracy evaluation, machining error analysis, chatter vibration monitoring or suppression, trouble-free tool path generation, process planning, and new applications of the machine tools. We thank the authors for their contributions to this special issue, and we are sure that both non-specialists and specialists alike will find the information the authors provide both interesting and informative. Moreover, we deeply appreciate the reviewers for their incisive efforts. Without these contributions, this special issue could not have been realized. We truly hope that this special issue will trigger further research on multiaxis control and multitasking machining.

: pp. 140-154
Recent Advances in Multiaxis Control and Multitasking Machining
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Keiichi Nakamoto and Yoshimi Takeuchi
: pp. 155-164
Synchronisation of Feed Axes with Differing Bandwidths Using Set Point Delay
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Daniel Spescha, Sascha Weikert, Oliver Zirn, and Konrad Wegener
: pp. 165-170
Increasing the Performance of Processing Machines by Executing Output Rate Dependent Motion Profiles
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Olaf Holowenko, Bernd Kauschinger, and Steffen Ihlenfeldt
: pp. 171-178
Evaluation Method for Behavior of Rotary Axis Around Motion Direction Changing
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Tadahiro Nishiguchi, Shogo Hasegawa, Ryuta Sato, and Keiichi Shirase
: pp. 179-187
A Five-Axis Machining Error Simulator for Rotary-Axis Geometric Errors Using Commercial Machining Simulation Software
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Soichi Ibaraki and Ibuki Yoshida
: pp. 188-196
Linked Ball Bar for Flexible Motion Error Measurement for Machine Tools
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Daisuke Kono, Fumiya Sakamoto, and Iwao Yamaji
: pp. 197-205
Ball Bar Measurement of Motion Accuracy in Simulating Cone Frustum Cutting on Multi-Axis Machine Tools
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Yukitoshi Ihara, Kazutaka Tsuji, and Toru Tajima
: pp. 206-214
Study on Machining Vibration Suppression with Multiple Tuned Mass Dampers: Vibration Control for Long Fin Machining
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Ippei Kono, Takayuki Miyamoto, Koji Utsumi, Kenji Nishikawa, Hideaki Onozuka, Junichi Hirai, and Naohiko Sugita
: pp. 215-225
Integrated Chatter Monitoring Based on Sensorless Cutting Force/Torque Estimation in Parallel Turning
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Yuki Yamada, Takashi Kadota, Shinya Sakata, Junji Tachibana, Kenichi Nakanishi, Manabu Sawada, and Yasuhiro Kakinuma
: pp. 226-234
Method of Planning Tool Postures for Deep Groove Machining of Complex Shapes – Development of an Automatic Planning Method that Considers the Motions of the Rotational Axis when the Tool Reverses Direction in Grooved Shapes –
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Kohei Ichikawa, Jun’ichi Kaneko, Masanobu Hasegawa, Takayuki Iwasaki, and Kenichiro Horio
: pp. 235-241
Development of Tool Collision Avoidance Method Adapted to Uncut Workpiece Shape
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Kento Watanabe, Jun’ichi Kaneko, and Kenichiro Horio
: pp. 242-250
Machining Process Evaluation Indices for Developing a Computer Aided Process Planning System
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Kenta Koremura, Yuki Inoue, and Keiichi Nakamoto
: pp. 251-257
Decision Method of Target Shape Position and Orientation Corresponding to Actual Objects
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Naoya Shimada, Noboru Nagashima, and Keiichi Nakamoto
: pp. 258-269
Laser-Assisted Milling of Zirconia with Systematically Determined Machining Conditions
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Toru Kizaki, Yusuke Ito, Naohiko Sugita, and Mamoru Mitsuishi
: pp. 270-277
Development of Tactile Globe for the Visually Impaired (Automation of Marking Using an Industrial Robot)
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Naoki Asakawa, Ryota Kito, and Keigo Takasugi
: pp. 278-286
Development of Four-Axis 3D Printer with Fused Deposition Modeling Technology
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Kyosuke Kawagishi, Shoma Umetani, Ken Tanaka, Eiji Ametani, Yoshitaka Morimoto, and Keigo Takasugi

Regular Papers

: pp. 287-300
Development of Performance Simulation Model by Making Indices of Supply Chain Capabilities
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Yoshinobu Ueno, Jing Zhang, and Kazuhiro Aoyama
: pp. 301-310
Numerical Analysis of Temperature Change in Sandwich Structure During Laser Sealing
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Akira Chiba, Souta Matsusaka, Hirofumi Hidai, and Noboru Morita
: pp. 311-321
A Robot Gripper in Polymeric Material for Solid Micro-Meso Parts
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Francesco Aggogeri, Andrea Avanzini, Alberto Borboni, and Stefano Pandini

No.1

(Jan)

Mini Special Issue on Smart Manufacturing

Mini Special Issue on Smart Manufacturing

: p. 3
Smart Manufacturing
Hironori Hibino and Masaru Nakano

Industry 4.0, a new industry initiative in Germany, is impacting strongly both on industry and on society. Many newspapers and technical magazines are publishing the state of the art articles on topics such as smart manufacturing based on IoT (Internet of Things), CPPS (Cyber Physical Production System), and cloud-based systems. Other parts of the world have started initiatives such as the IIC (Industrial Internet Consortium) in the US and the IVI (Industrial Value Chain Initiative) in Japan. Smart manufacturing is the key concept underlying these new initiatives. This special issue addresses the most advanced research on smart manufacturing. Subjects cover cyber-physical product-service systems, machinery production lines, manufacturing system simulation, lot-size energy-consumption dependence per production throughput unit, additive manufacturing processes, sensor network technology, production management technology, supply chain management technology, and smart manufacturing reviews. We thank the authors for their careful work and the reviewers for their incisive efforts without which this special issue would not have been possible. We hope that this special issue will trigger further research on smart manufacturing and its advances.

: pp. 4-16
“Industrie 4.0” and Smart Manufacturing – A Review of Research Issues and Application Examples
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Klaus-Dieter Thoben, Stefan Wiesner, and Thorsten Wuest
: pp. 17-28
Cyber-Physical Product-Service Systems – Challenges for Requirements Engineering
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Stefan Wiesner, Eugenia Marilungo, and Klaus-Dieter Thoben
: pp. 29-37
Evaluation of Additive Manufacturing Processes in Fabrication of Personalized Robot
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Shushu Wang, Rakshith Badarinath, El-Amine Lehtihet, and Vittaldas Prabhu
: pp. 38-45
Proposal for Evaluating Workers’ Work Characteristics – Case Study on Business Machinery Production Line –
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Seiko Taki, Yasuhiro Kajihara, and Arou Yamamoto
: pp. 46-55
A Study on Lot-Size Dependence of Energy Consumption per Unit of Production Throughput Considering Buffer Capacity
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Hironori Hibino, Masahiro Yamamoto, Makoto Yamaguchi, and Takayuki Kobayashi
: pp. 56-66
Dynamic Optimization Production System Based on Simulation Integrated Manufacturing and its Application to Mass Production
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Masahiro Nakamura, Sei Makihara, Jun-ichi Sugiura, and Yosuke Kamioka

Regular Papers

: pp. 67-73
Prevention of Material Deterioration in ECM of Sintered Carbide with Iron Ions
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Akihiro Goto, Atsushi Nakata, Sicong Wang, and Nagao Saito
: pp. 74-80
Development of Warm-Press-Forming Method of CFRTP Motor Vehicle Floors with Complicated Shapes
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Masashi Kurose, Hitoshi Nakamura, Masato Nishi, Tei Hirashima, Norihide Abe, and Tetsushi Kaburagi
: pp. 81-83
Flow Analysis of Insert Molding Using Injection Molding CAE
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Kazuto Yoshida, Kazutoshi Ootsuki, and Koichi Hirose
: pp. 84-89
Tool Wear and Surface Roughness in Milling of Die Steel Using Binderless CBN End Mill
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Kazuya Hamaguchi, Hiroyuki Kodama, and Koichi Okuda
: pp. 90-96
Investigation of Flash Generation Process for Engineering Plastic by Flash Generation-Evaluating Mold
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Yasuhiko Murata, Tomoki Inoue, and Tomonari Fujibayashi
: pp. 97-103
Improvement in the Permeability Characteristics of Injection Mold Fabricated by Additive Manufacturing and Irradiated by Electron Beams
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Hiroshi Koresawa, Hironobu Fujimaru, and Hiroyuki Narahara
: pp. 104-111
Effects and Application of Current Feedback in Servo System with Current Limiter
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Masatoshi Hikizu, Hiroaki Seki, and Yoshitsugu Kamiya
: pp. 112-119
Study on the Online Monitoring of Burn Marks by Gas Sensor
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Yoshio Fukushima, Takashi Suzuki, Kouki Onda, Hidekazu Komatsu, Hiroki Kuroiwa, and Tetsushi Kaburagi

Vol.10 (2016)

No.6

(Nov)

Special Issue on Laser Machining

Special Issue on Laser Machining

: p. 853
Laser Machining
Hirofumi Hidai and Keiji Yamada

  Laser machining is widely applied in manufacturing processes thanks to the laser oscillator’s improved stability and to the emergence of new laser types. Laser machining has gone from microscale applications, such as semiconductor dicing to large-scale applications such as automobile-body welding, and laser power now ranges from several watts to several kilowatts. Machining tasks using lasers have expanded from conventional drilling, cutting, and welding to additive manufacturing, the internal machining of transparent materials, and surface texturing. Understanding these processes comprehensively requires that we study individual elements such as oscillators, focal optics, scanners and stages, and numerical control.
  This special issue features 13 research articles – one review and 12 papers – related to the most recent advances in laser machining. Their subjects cover the various machining processes of drilling, deposition, welding, photo curing, texturing, and annealing on the latest laser machines and in the newest applications.
  We deeply appreciate the careful work of all the authors and thank the reviewers for their incisive efforts. Without these contributions, this special issue could not have been created. We also hope that this special issue will trigger further research on laser machining advances.

: pp. 854-862
Technical Review of Laser Materials Processing in Japan
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Takeji Arai
: pp. 863-873
Experimental Analysis of Glass Drilling with Ultrashort Pulse Lasers
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Rin Shinomoto, Yusuke Ito, Toru Kizaki, Kentaro Tatsukoshi, Yasuji Fukasawa, Keisuke Nagato, Naohiko Sugita, and Mamoru Mitsuishi
: pp. 874-881
Characteristics of Spatter in Micro-Drilling of Metal Sheet by Pulsed Nd:YAG Laser
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Yasuhiro Okamoto, Hibiki Yamamoto, and Akira Okada
: pp. 882-890
Improvement of Machining Performance of Small-Diameter End Mill by Means of Micro- and Nanometer-Scale Textures
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Noritaka Kawasegi, Hiroshi Sugimori, Noboru Morita, and Toru Sekiguchi
: pp. 891-898
Minimizing Burrs and Defects on Microstructures with Laser Assisted Micromachining Technology
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Shaolin Xu, Shinsaku Osawa, Ryuichi Kobayashi, Keita Shimada, Masayoshi Mizutani, and Tsunemoto Kuriyagawa
: pp. 899-908
Deposition Conditions for Laser Formation Processes with Filler Wire
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Naoki Seto and Hiroshi Sato
: pp. 909-915
Micro-Welding of Glass Substrate by YAG Laser – Effects of Substrate Temperature –
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Hirofumi Suzuki, Tsuyoshi Funayama, Hideo Shibutani, and Osamu Horiuchi
: pp. 916-922
Properties of Photopolymer Part with Aligned Short Ferromagnetic Fibers
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Takeshi Nakamoto and Sho Marukado
: pp. 923-933
Whole Quenching of Small Thin Plate with Low-Power Semiconductor Laser Based on Feed-Speed Combination Problem
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Yuki Manabe, Ryosuke Oda, Toshiki Hirogaki, Eiichi Aoyama, and Keiji Ogawa
: pp. 934-940
Effect of Different Solvents on Cu Micropatterns Formed via Femtosecond Laser Reduction Patterning
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Mizue Mizoshiri, Shun Arakane, Junpei Sakurai, and Seiichi Hata
: pp. 941-949
Increased Productivity for Redundant Laser Scanners Using an Optimal Trajectory Separation Method
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Titus Haas, Maximilian Warhanek, Michael Dietlicher, and Konrad Wegener
: pp. 950-957
Fabrication of Stainless Steel Microneedle with Laser-Cut Sharp Tip and its Penetration and Blood Sampling Performance
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Yasuhiro Hara, Masahiro Yamada, Chikako Tatsukawa, Tomokazu Takahashi, Masato Suzuki, and Seiji Aoyagi
: pp. 958-964
Laser Fabrication of Jagged-Shaped Stainless Steel Microneedle Imitating Mosquito’s Maxilla
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Yasuhiro Hara, Masahiro Yamada, Chikako Tatsukawa, Tomokazu Takahashi, Masato Suzuki, and Seiji Aoyagi

Regular Papers

: pp. 965-970
Fabrication of Stacked Layers of Fine Particle Assembly Aiming at Wavelength-Selective Reflection
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Kenta Wakamatsu and Nobuyuki Moronuki
: pp. 971-976
Fabrication of High Aspect Ratio Silicon Nanostructure with Sphere Lithography and Metal-Assisted Chemical Etching and its Wettability
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Nobuyuki Moronuki, Nguyen Phan, and Norito Keyaki
: pp. 977-984
A Surface Normal On-Machine Measuring Method Using Eddy-Current (EC) Sensor Array
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Meng Lian, Hai Bo Liu, Yong Qing Wang, Yang Li, Xian Jun Sheng, and Ying Wei Ying
: pp. 985-992
An Optimization of Energy-Efficiency in Machining Manufacturing Systems Based on a Framework of Multi-Mode RCPSP
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Tetsuo Samukawa and Haruhiko Suwa
: pp. 993-999
High-Efficiency Milling of Steam Turbine Blade
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Xin Yuan, Takanori Yazawa, Hideo Ito, Tatsuki Otsubo, Yukio Maeda, and Reiko Yamada

No.5

(Sep)

Mini Special Issue on Design and Manufacturing for Environmental Sustainability

Mini Special Issue on Design and Manufacturing for Environmental Sustainability

: p. 677
Design and Manufacturing for Environmental Sustainability
Yasushi Umeda

As the third special issue on Design and Manufacturing for Environmental Sustainability for IJAT, this issue focuses on design and manufacturing theories and methodologies for achieving environmental sustainability and the topic of the special issue seems to be becoming established in this journal.
 This special issue contains six articles consisting of a wide variety of rather novel topics emerging in the domain of design and manufacturing for environmental sustainability. The first three deal with design problem in the broader sense: designing of system of systems taking distributed energy generation systems, upgradable design problems, and selection problem of end-of-life products recovery options integrated from the view of environmental load and cost. The last three papers deal with manufacturing problems in the broader sense – motion extraction problems for disassembly automation, machine tool energy efficiency, and optimization problems related to machine tool operating conditions for increasing environmental sustainability. Some papers, revised and extended at the editor’s request, were presented originally at EcoDesign 2015, the ninth international symposium on environmentally conscious design and inverse manufacturing, held in Tokyo, Japan, 2015.
 The editor thanks the authors and reviewers for their comprehensive efforts in making this special issue possible and hopes these articles will encourage further research on design and manufacturing for environmental sustainability.

: pp. 678-689
Robust Design of System of Systems Using Uncertainty Assessment Based on Lattice Point Approach: Case Study of Distributed Generation System Design in a Japanese Dormitory Town
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Yutaka Nomaguchi, Kazune Kawakami, Kikuo Fujita, Yusuke Kishita, Keishiro Hara, and Michinori Uwasu
: pp. 690-698
Upgradable Design for Sustainable Manufacturer Performance and Profitability and Reduction of Environmental Load
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Shuho Yamada, Tetsuo Yamada, Stefan Bracke, and Masato Inoue
: pp. 699-707
Simultaneous Evaluation of Environmental Impact and Incurred Cost on Selection of End-Of-Life Products Recovery Options
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Susumu Okumura, Yuuki Matsumoto, Yuji Hatanaka, and Kazunori Ogohara
: pp. 708-716
Vision-Based Execution Monitoring of State Transition in Disassembly Automation
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Supachai Vongbunyong, Maurice Pagnucco, and Sami Kara
: pp. 717-726
Machine Tool Energy Efficiency – A Component Mapping-Based Approach
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Timo Schudeleit, Simon Züst, Lukas Weiss, and Konrad Wegener
: pp. 727-736
Strategies for Developing Milling Tools from the Viewpoint of Sustainable Manufacturing
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A. M. M. Sharif Ullah, Takeshi Akamatsu, Masahiro Furuno, M. A. K. Chowdhury, and Akihiko Kubo

Regular Papers

: pp. 737-752
Automated Design of Image Recognition Process for Picking System
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Taiki Ogata, Kazuaki Tsujimoto, Taigo Yukisawa, Yanjiang Huang, Tamio Arai, Tsuyoshi Ueyama, Toshiyuki Takada, and Jun Ota
: pp. 753-758
Wheel Life and Cutting-Edge Wear in Mirror-Grinding Using a Coarse-Grained cBN Wheel Treated by Microdressing
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Yoshio Ichida
: pp. 759-766
Influence of Tool Run-Out on Machining Accuracy with Multi-Tooth Endmill
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Daisuke Goto, Yukio Maeda, Hideaki Tanaka, Kazuya Kato, and Takanori Yazawa
: pp. 767-772
In-Process Tool Wear Detection of Uncoated Square End Mill Based on Electrical Contact Resistance
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Amine Gouarir, Syuhei Kurokawa, Takao Sajima, and Mitsuaki Murata
: pp. 773-779
Influence of Workpiece Materials on the Characteristics of the Layers by Electrical Discharge Coating
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Nobuyuki Sumi, Chihiro Kato, Keita Shimada, Masayoshi Mizutani, and Tsunemoto Kuriyagawa
: pp. 780-785
Miniature Drilling of Chemically Strengthened Glass Plate Using Electroplated Diamond Tool
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Akira Mizobuchi, Yuki Kagawa, and Tohru Ishida
: pp. 786-793
Development of New Complex Machining Technology for Single Crystal Silicon Carbide Polishing
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Tsuneo Kurita, Koji Miyake, Kenji Kawata, Kiwamu Ashida, and Tomohisa Kato
: pp. 794-803
Fabrication of Metallic Nanodot Arrays Using Nano-Chemical Stamping Technique with a Polymer Stamp
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Potejana Potejanasak, Masahiko Yoshino, and Motoki Terano
: pp. 804-812
High Efficiency Machining for Integral Shaping from Simplicity Materials Using Five-Axis Machine Tools
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Makoto Yamada, Tsukasa Kondo, and Kai Wakasa
: pp. 813-820
3D Model Reconstruction System Development Based on Laser-Vision Technology
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Huu-Cuong Nguyen and Byung-Ryong Lee
: pp. 821-826
Development of a Surface Roughness Measurement System in a Narrow Borehole
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Eiki Okuyama, Yuichi Suzuki, Masahiro Morikawa, Yuma Suzuki, and Ichiro Yoshida
: pp. 827-834
MDPRE Solution for Drilling Rig Sticking
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Dongmin Li and Dejie Huang

No.4

(Jul)

Special Issue on Innovative Actuators

Special Issue on Innovative Actuators

: p. 469
Innovative Actuators
Takeshi Morita, Takefumi Kanda, and Kenjiro Takemura

Actuators are defined as transducers that convert electrical energy to mechanical movement. Similar to sensors and control systems, actuators are essential devices in various industrial applications, such as robotics, precise positioning systems, and automobiles. The performance required of each actuator depends on its practical application, and the actuators may determine the total performance of the systems. Various types of actuators have been proposed, not only for high efficiency, torque, and power output but also for flexibility, miniaturization, and drivability under extreme conditions. In the case of fluid-based actuators, the control of the working gas or liquid becomes an indispensable technology. The creation of a device with a simple structure yet multiple degrees of freedom would be quite worthy of research. Such an actuator would lead to future applications, which would in turn enable humanlike movements in robots, ultra-precise positioning systems under extreme high (or low) temperature conditions, or MEMS devices that operate in the human body. This special issue, entitled Innovative Actuators, is a collection of seventeen papers related to these considerations. In addition to electromagnetic motors, various types of actuators, such as piezoelectric, electrostatic, and pneumatic motors. Although the primary focus is on new driving principles, the fabrication process for micro devices and the control system are also involved. These proposals are attractive and sure to stimulate further innovative research. I hope you enjoy this special issue, but beyond that I hope that the papers in it contribute to your future research and innovative breakthroughs. On a final note, I wish to express my appreciation to the authors, reviewers, publisher (Mr. S. Wakai), and two editors (Assoc. Prof. T. Kanda and Assoc. Prof. K. Takemura) for their devoted work on this special issue, Innovative Actuators. Takeshi Morita June 23, 2016

: pp. 470-478
Triangular Prism and Slit Electrode Pair for ECF Jetting Fabricated by Thick Micromold and Electroforming as Micro Hydraulic Pressure Source for Soft Microrobots
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Joon-Wan Kim, Thanh V. X. Nguyen, Kazuya Edamura, and Shinichi Yokota
: pp. 479-486
Characteristics of a Pneumatic Bellows Actuator for Colonoscopy
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Shuichi Wakimoto and Hidehiro Kametani
: pp. 487-493
Modeling and Force Control of Thin Soft McKibben Actuator
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Ahmad Athif Mohd Faudzi, Noor Hanis Izzuddin Mat Lazim, and Koichi Suzumori
: pp. 494-502
Omnidirectional Soft Robot Platform with Flexible Actuators for Medical Assistive Device
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Mohamed Najib Ribuan, Shuichi Wakimoto, Koichi Suzumori, and Takefumi Kanda
: pp. 503-510
Posture Control Considering Joint Stiffness of a Robotic Arm Driven by Rubberless Artificial Muscle
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Naoki Saito and Toshiyuki Satoh
: pp. 511-516
Development of a Hose-Free FMA Driven by a Built-In Gas/Liquid Chemical Reactor
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Akira Wada, Hidehiro Kametani, Koichi Suzumori, and Shuichi Wakimoto
: pp. 517-524
Development of a Rubber Soft Actuator Driven with Gas/Liquid Phase Change
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Hiroki Matsuoka, Takefumi Kanda, Shuichi Wakimoto, Koichi Suzumori and Pierre Lambert
: pp. 525-532
Three-DOF Electrostatic Induction Actuator Providing Translational and Rotational Surface-Drive Motion
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Norio Yamashita and Akio Yamamoto
: pp. 533-539
Machining of a Rock Surface Shaver with a Piezoelectric Actuator for In situ Analysis in Lunar and Planetary Exploration
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Katsushi Furutani and Eiji Kagami
: pp. 540-548
Development of Novel Particle Excitation Flow Control Valve for Stable Flow Characteristics
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Daisuke Hirooka, Tomomi Yamaguchi, Naomichi Furushiro, Koichi Suzumori, and Takefumi Kanda
: pp. 549-556
Study of Rotary-Linear Ultrasonic Motor Output Shafts
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Ayato Kanada, Tomoaki Mashimo, and Kazuhiko Terashima
: pp. 557-563
Non-Resonance Type Linear Ultrasonic Motor Using Multilayer Piezoelectric Actuators with Parallel Beams
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Manabu Aoyagi, Ryuichi Nakayasu, and Hidekazu Kajiwara
: pp. 564-573
Surface Acoustic Wave Excitation Using a Pulse Wave
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Ryo Tamon, Masaya Takasaki, and Takeshi Mizuno
: pp. 574-583
Excitation of Surface Acoustic Wave on a Glass Substrate Using a LiNbO3 Piece
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Masaya Takasaki, Hiroyuki Kotani, and Takeshi Mizuno
: pp. 584-590
Concept of Inflatable Outer Wheel Rover for Exploration of Lunar and Planetary Holes and Subsurface Caverns
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Katsushi Furutani
: pp. 591-598
3-DOF Outer Rotor Electromagnetic Spherical Actuator
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Yusuke Nishiura, Katsuhiro Hirata, and Yo Sakaidani
: pp. 599-608
A Spherical Motor Driven by Electro-Magnets Based on Polyhedrons
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Akio Gofuku, Kazuki Adachi, Yuta Okido, and Tomoaki Yano

Regular Papers

: pp. 609-623
Age of Compensation – Challenge and Chance for Machine Tool Industry
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Konrad Wegener, Sascha Weikert, and Josef Mayr
: pp. 624-631
Ultraprecision Cutting of Nickel Plated Mold for X-Ray Mirror
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Hirofumi Suzuki, Mutsumi Okada, Yuki Masuda, Yoshiharu Namba, Katsuhiro Miura, Shinya Morita, and Yutaka Yamagata
: pp. 632-638
Designing Multi-Agent Simulation with Big Time Series Data for a Global Supply Chain System
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Kenji Tanaka, Shen-Ming Gu, and Jing Zhang
: pp. 639-646
Fabrication and Control of Fine Periodic Surface Structures by Short Pulsed Laser
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Shuhei Kodama, Akihiro Shibata, Shinya Suzuki, Keita Shimada, Masayoshi Mizutani, and Tsunemoto Kuriyagawa
: pp. 647-653
Ultra-Low-Frequency Vibration Assisted Machining of Ti-6Al-4V Alloy
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Tatsuya Sugihara and Toshiyuki Enomoto
: pp. 654-661
Automatic Control and Simulation of an Overhead Crane’s Travel System
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Xuyang Cao, Bo Zhang, Zhiyong Li, and Binghan Xi

No.3

(May)

Special Issue on Machining of CFRP Composites

Special Issue on Machining of CFRP Composites

: p. 299
Machining of CFRP Composites
Akira Hosokawa

There is a growing need for carbon-fiber-reinforced plastics (CFRP/CFRTP/GFRP) inthe aircraft, aerospace, and automotive industries due to their high strength-to-weightratio, high rigidity, and other features. Using these outstanding composites as machinecomponents requires machining with the desired configuration, accuracy, and surfaceintegrity. However, due to the composite structure of high-strength carbon fiber and theadhesive plastics, CFRP is difficult to machine without causing spalling or delamination,fluffing, fiber pullout, thermal degradation of the matrix resin, or other kinds of surfaceor subsurface damage. Rapid tool wear is also a serious problem that varies with thefiber orientation of the CFRP. In order to avoid these problems, various innovative or careful approaches have beentaken in drilling, trimming by milling, sawing, and grinding CFRP. Non-traditional machiningtechniques, including the use of abrasive waterjets, have been employed. Inthese techniques, the machining process, tool geometry, cooling system, and other machiningparameters are optimized. In addition, the influence of surface integrity on thetensile and/or fatigue strength or on other mechanical properties of CFRP has also drawninterest. In addition, regarded as a “machining process” in a broad sense, the press formingof continuous fiber reinforced thermoplastic (CFRTP) sheets is a promising techniqueused in the manufacture of structural components. In CFRTP forming, the effects thatfiber layout naturally have on the deformation mechanisms must be understood, andtemperature, pressure, speed, and stroke control should be optimized. This special issue consists of twelve recent, high-quality research articles related to themachining of CFRP composite materials. These articles include one review and eleventechnical papers on the topics of drilling, end milling, abrasive waterjet machining, andforming. The editors would like to express our deep appreciation to all the authors fortheir invaluable submissions and to the anonymous reviewers for their earnest efforts.Without these, this special issue could not have been published. We hope that furtherresearch on the machining of CFRP composites will make advances inspired by thisspecial issue.

: pp. 300-309
Characteristics of Carbon-Fiber-Reinforced Plastics (CFRP) and Associated Challenges – Focusing on Carbon-Fiber-Reinforced Thermosetting Resins (CFRTS) for Aircraft
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Akihiko Kitano
: pp. 310-317
Drilling of CFRP with an Electrodeposited Diamond Core Drill – Effects of Air Assistance and Tool Shape –
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Yuto Kojima, Ryutaro Tanaka, Yasuo Yamane, Katsuhiko Sekiya, and Keiji Yamada
: pp. 318-323
A Damage-Free Machining Method for CFRP Without Feedback Control Systems
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Yasuo Kondo and Satoshi Sakamoto
: pp. 324-333
Dust Collection Validity and Effect of Hole Shape Accuracy of CFRP with Developed Hollow-Type Drill and Dust Collector
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Masahiro Hagino, Takashi Inoue, Masanobu Mizoguchi, Wataru Aoki, and Fumiaki Matsumoto
: pp. 334-340
Precision Drilling of Carbon Fiber Reinforced Plastics with Ball Nose End Mills
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Shigehiko Sakamoto
: pp. 341-347
Estimation of Cutting Temperature in High-Feed-Speed Machining of Carbon Fiber-Reinforced Thermoplastics
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Takuki Ishida, Ryo Koike, Tojiro Aoyama, and Yasuhiro Kakinuma
: pp. 348-355
Temperature Variations in Drilling of CFRP/Aluminum and CFRP/Titanium Stacks
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Masahiko Sato, Hisataka Tanaka, and Kanae Yamamoto
: pp. 356-363
Cutting Characteristics in End-Milling of CFRP with Diamond-Coated Herringbone Tool
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Tetsuya Tashiro, Junsuke Fujiwara, and Nao Asahi
: pp. 364-371
Two-Layer Tool with Hardness Distribution Around Tool Edge for Reducing Cutting Forces in CFRP Machining
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Satoru Maegawa, Shinya Hayakawa, Fumihiro Itoigawa, and Takashi Nakamura
: pp. 372-380
High-Quality End Milling of CFRP – Inclination Milling with High-Helix End Mill –
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Akira Hosokawa, Naoya Hirose, Takashi Ueda, Tomohiro Koyano, and Tatsuaki Furumoto
: pp. 381-391
Effect of Press Slide Speed and Stroke on Cup Forming Using a Plain-Woven Carbon Fiber Thermoplastic Composite Sheet
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Takeshi Yoneyama, Daichi Tatsuno, Kiichiro Kawamoto, and Masayuki Okamoto
: pp. 392-400
Experimental Investigation of Abrasive Waterjet Machining of Titanium Graphite Laminates
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M. Ramulu, Vara Isvilanonda, Rishi Pahuja, and Mohamed Hashish

Regular Papers

: pp. 401-410
Two-Dimensional Dynamic Stress Behavior of Sheet Glass Caused by a Continuous Step Input from a Cylindrical Loader
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Akira Chiba, Hirofumi Hidai, Souta Matsusaka, and Noboru Morita
: pp. 411-419
Cutting Characteristics of Binderless Diamond Tools in High-Speed Turning of Ti-6Al-4V – Availability of Single-Crystal and Nano-Polycrystalline Diamond –
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Abang Mohammad Nizam Abang Kamaruddin, Akira Hosokawa, Takashi Ueda, and Tatsuaki Furumoto
: pp. 420-428
A Novel Method of Improving Non-Sinusoidal Periodic Waveform in Force Excitation Control System
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Yong Sang, Jianlong Zhao, Yu Zhu, and Lilai Shao
: pp. 429-437
Accurate Estimation of Cutting Time Based on Control Principle of Machine Tool
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Kosuke Saito, Hideki Aoyama, and Noriaki Sano
: pp. 438-446
Augmented Reality in Peg-in-Hole Microassembly Operations
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Ren-Jung Chang and Jia-Cheng Jau
: pp. 447-454
Machine Bed Support with Sliding Surface for Improving the Motion Accuracy
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Yusaku Shirahama, Ryuta Sato, Yusuke Takasuka, Hidenori Nakatsuji, and Keiichi Shirase

No.2

(Mar)

Special Issue on Digital Engineering for Complex Shapes

Special Issue on Digital Engineering for Complex Shapes

: p. 131
Digital Engineering for Complex Shapes
Kenjiro T. Miura and A. M. M. Sharif Ullah

Shape dominantly determines function. The performance of engineering products heavily depends on their shapes. Since CAD technology has advanced enough, we can create digital models of complex shapes. To manufacture products, the goal of digital engineering is not just to generate and visualize the shapes, but also to perform other value adding activities, i.e., scientific analysis, rapid prototyping, finished parts making and simulation. Sometimes the nature of the shape (self-similarity), the origin of the shape (shapes found in living organisms), the appearances of the shape (aesthetic value), and the nature of the underlying materials (softness, porosity) challenge the modeling building processes. At the same time, the constraints of other systems (e.g., CAE, CAM, Additive Manufacturing Systems [e.g., 3D Printer] and Virtual Reality Systems) dictate what must be done while creating the digital models so that the models do not make any problems in the downstream. In this special issue fifteen technical papers propose solutions and strategies to various problems related to digital engineering. Some of them deal with CAD and its philosophical background. Others describe methods to register and reconstruct complex shapes from point clouds in the macroscopic and microscopic spaces. Simulation to identify mechanical and electrical properties are discussed in several papers. The shape of grain texture is very complicated and two papers challenge how to generate it on products’ surfaces. Additive manufacturing is very promising and two papers propose new fabrication methods for complex shapes based on it. The editors deeply appreciate all the authors and anonymous reviewers for their excellent work to make this special issue very unique. We hope that further researches on digital engineering for complex shapes initiated by this special issue will advance our society as well as digital engineering in the future.

: pp. 132-143
Integrating CAD, TRIZ, and Customer Needs
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A. M. M. Sharif Ullah , Michihiro Sato, Michiko Watanabe, and Md. Mamunur Rashid
: pp. 144-152
Ontology Modeling for Intelligent Computer-Aided Design of Apparel Products
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Yu Zhao, Feng Dai, Madan M. Gupta, and Wenjun Zhang
: pp. 153-162
Ergonomics Product Development of Park Bench in CAD Environment
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Than Lin, Tharindu Dayasoma, Vishan A. Ubesiri, and Vinura Wickramaratne
: pp. 163-171
Registration of Point-Clouds from Terrestrial and Portable Laser Scanners
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Takuma Watanabe, Takeru Niwa, and Hiroshi Masuda
: pp. 172-178
Digital Shape Reconstruction of a Micro-Sized Machining Tool Using Light-Field Microscopy
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Shin Usuki, Masaru Uno, and Kenjiro T. Miura
: pp. 179-186
Direction Estimation and Visualization of Yarns from CT Volumes of SiC Fabric
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Yukie Nagai , Yutaka Ohtake, Hiromasa Suzuki, Hiroyuki Hishida, Koichi Inagaki, and Takeshi Nakamura
: pp. 187-194
Structure Analysis with 2D Quadrilateral Meshes Generated by a Label-Driven Subdivision
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Bo Liu, Kenjiro T. Miura, and Shin Usuki
: pp. 195-200
Simulation of Dislocation Accumulation in Impurity Doped-ULSI Cells and Electric Characteristic Evaluations
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Michihiro Sato and Yosuke Takahashi
: pp. 201-208
Wavelet Transform Data Compression with an Error Level Guarantee for Z-Map Models
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Nobuyuki Umezu, Kazuki Asai, and Masatomo Inui
: pp. 209-213
A Digital Grain Generation Method Suitable for Geometric Textures
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Ryoji Miyachi, Shin Usuki, and Kenjiro T. Miura
: pp. 214-221
An Application for 3D Grain Generation Based on t-FFD
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Chiaki Shimada, Kazuya G. Kobayashi, and Katsutoshi Ootsubo
: pp. 222-230
Fractals and Additive Manufacturing
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A. M. M. Sharif Ullah, D. M. D’Addona, Khalifa H. Harib, and Than Lin
: pp. 231-238
Anisotropic Stiffness Design for Mechanical Parts Fabricated by Multi-Material Additive Manufacturing
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Toshitake Tateno
: pp. 239-243
Dexterous Creation of Soccer-Ball Pattern by Using Urethane Rubber
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Kosuke Funatani, Keiichi Nakamoto, Anthony Beaucamp, and Yoshimi Takeuchi
: pp. 244-252
Informatics to Support Tactics and Strategies in Curling
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Fumito Masui, Kohsuke Hirata, Hiromu Otani, Hitoshi Yanagi, and Michal Ptaszynski

Regular Papers

: pp. 253-261
Development of Cutting Force Prediction Method Using Motion Information from CNC Controller
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Tomoya Hida, Tetsuya Asano, Chiharu Higashino, Masaaki Kanamaru, Jun’ichi Kaneko, and Yoshimi Takeuchi
: pp. 262-271
Orientation Smoothing for 5-Axis Machining Using Quasi-Redundant Degrees of Freedom
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Florian Sellmann, Titus Haas, Hop Nguyen, Sascha Weikert, and Konrad Wegener
: pp. 272-281
Geometry Optimisation for 2D Cutting: A Quadratic Programming Approach
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Florian Sellmann, Titus Haas, Hop Nguyen, Sascha Weikert, and Konrad Wegener
: pp. 282-287
Characteristic Model-Based Discrete Adaptive Sliding Mode Control for System with Time Delay
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Hua Zhong, Junhong Yu, and Hanzheng Ran

No.1

(Jan)

Special Issue on Texturing Processes and Attainable Functionalities

Special Issue on Texturing Processes and Attainable Functionalities

: p. 3
Texturing Processes and Attainable Functionalities
Nobuyuki Moronuki

Regular micro/nanostructures or textures provide such functions as optical or friction properties, but neither texture design nor the texturing process has been well developed. Functional texture is often inspired by natural designs, with the microstructure on the surface of lotus leaves or the nanostructure on the bottoms of geckos’ feet often cited as examples. “Biomimetic” has become a keyword in state-of-the-art technologies. Processes are also important because functional textures require a wide range of structural dimensions, from nanometers to micrometers. Top-down processes such as cutting or energy beam processing are often used and are based on the copying principle. Bottom-up processes include the self-assembly of particles and the anodic oxidation of aluminum. As the principle behind bottom-up processes is completely different from that behind top-down processes, special attention is warranted. Furthermore, material deposition can effect drastic changes in surface functionality. This special issue features nine papers, including eight studies and one review paper, classified into the following topics:
– Biomimetic design of functions
– Top-down or cutting texturing processes
– Bottom-up or self-organization texturing processes
– Measurement system for textures
– Optical applications
– Optical applications
– Adhesive applications
– Biomedical applications
These papers present the latest advances in texturing processes, functional design, and realization or demonstration. Learning more about these advances will enable readers toshare their knowledge and experience in technologies, development, and potential texturing applications. In closing, I would like to express my sincere gratitude to the authors and reviewers for their interesting and enlightening contributions to this special issue.

: pp. 4-15
Functional Texture Design and Texturing Processes
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Nobuyuki Moronuki
: pp. 16-22
Diamond Machining of Holograms Using Fine Rectangular Shaped Cutting Tools
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Axel Meier, Oltmann Riemer, and Ekkard Brinksmeier
: pp. 23-29
Generation of Uniformly Aligned Dimples on a Curved Surface Using a Curved-Surface, Patch-Division Milling Technique
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Kai Xu and Hiroyuki Sasahara
: pp. 30-40
Surface Texturing in Micro Parametric Machining
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Takashi Matsumura, Yasuharu Hayase, Jerome Blanchet, Naoki Iioka, and Ryo Kato
: pp. 41-47
Nano Texturing and Self-Organization Process for Development of Optical Functional Surface
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Masahiko Yoshino, Takayuki Ueno, and Motoki Terano
: pp. 48-54
Basic Study on Electro-Adhesive Surface Applying 3-Dimensional Micro Structures
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Soichiro Yamada, Ryo Koike, Shintaro Arano, Yasuhiro Kakinuma, and Tojiro Aoyama
: pp. 55-61
Stem Cell-Based Self-Assembled Tissues Cultured on a Nano-Periodic-Structured Surface Patterned Using Femtosecond Laser Processing
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Hiromichi Fujie, Kei Oya, Yuki Tani, Kenji Suzuki, and Norimasa Nakamura
: pp. 62-68
Textured Surface of Self-Assembled Particles as a Scaffold for Selective Cell Adhesion and Growth
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Arata Kaneko and Iwori Takeda
: pp. 69-77
On-Machine Surface Texture Measuring System Using Laser Speckle Pattern Analysis
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Motochika Shimizu, Hiroshi Sawano, Hayato Yoshioka, and Hidenori Shinno

Regular Papers

: pp. 79-86
Development of Heating and Cooling Injection Mold with Far-Infrared Radiation Heater
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Yasuhiko Murata and Masahiro Kuramochi
: pp. 87-93
Punchless Drawing of Magnesium Alloy Sheet Under Cold Condition and its Computation
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Minoru Yamashita and Koji Kuwabara
: pp. 94-100
Influence of Resin Flow State on Aluminum Flake Orientation in a Metallic-Like Resin Product Manufactured Through Injection Molding
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Makoto Nikawa, Takahito Shirota, and Hiroshi Yamagata
: pp. 101-105
Low-Energy Injection Molding Process by a Mold with Permeability Fabricated by Additive Manufacturing
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Hiroshi Koresawa, Kohei Tanaka, and Hiroyuki Narahara
: pp. 106-113
Fundamental Study on Novel On-Machine Measurement Method of a Cutting Tool Edge Profile with a Fluorescent Confocal Microscopy
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Kenji Maruno, Masaki Michihata, Yasuhiro Mizutani, and Yasuhiro Takaya
: pp. 114-120
Multi-Axis Control Ultraprecision Machining Based on Tool Setting Errors Compensation
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Shinnosuke Baba, Keiichi Nakamoto, and Yoshimi Takeuchi

Vol.9 (2015)

No.6

(Nov)

Special Issue on Micro-Nano Materials and Processing
Mini Special Issue on Machine Tool Structure and its Design Optimization

Special Issue on Micro-Nano Materials and Processing

: p. 611
Micro-Nano Materials and Processing
Seiichi Hata

With MEMS/NEMS being intensively developed for both consumer and industrial products, micro-nanofabrication is now moving from academics to industrial use. MEMS/NEMS and precision microdevices used in conventional photolithography, technology and suitable fabrication methods are now being selected based on materials, device structure, and fabrication cost, among others. These fabrication methods could become the frontier of manufacturing technology in many application areas.

The themes treated in this special issue include the latest advanced research on micro-nanomaterials and processing for MEMS/NEMS and precision microdevices. These papers are expected to contribute much to further developing MEMS/NEMS and precision microdevices.

In closing, I would like to thank the authors for their valuable submissions and the reviewers for their incisive efforts, without which this special issue would not have been possible. We are most grateful to all who have contributed their time and effort to ensuring this issue’s success.

: pp. 612-618
Fabrication Process of Antimony Telluride and Bismuth Telluride Micro Thermoelectric Generator
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Mizue Mizoshiri, Masashi Mikami, and Kimihiro Ozaki
: pp. 619-628
Error Measurement and Calibration in Developing Virtual-Reality-Assisted Microassembly System
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Ren-Jung Chang and Jia-Cheng Jau
: pp. 629-635
Efficient Fabrication Process of Metal Nanodot Arrays Using Direct Nanoimprinting Method with a Polymer Mold
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Potejana Potejanasak, Masahiko Yoshino, Motoki Terano, and Masahiro Mita
: pp. 636-645
Effects of Grain Size on the Groove Depths in Microlaser Cutting of Austenitic Stainless Steel SUS304
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Takafumi Komatsu
: pp. 646-654
Reverse Lift-Off Process and Application for Cu-Zr-Ti Metallic Glass Thick Film Structures
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Shigetaka Watanabe, Junpei Sakurai, Mizue Mizoshiri, and Seiichi Hata
: pp. 655-661
Fabrication of Microneedle Mimicking Mosquito Proboscis Using Nanoscale 3D Laser Lithography System
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Masato Suzuki, Takahiro Sawa, Tomokazu Takahashi, and Seiji Aoyagi
: pp. 662-667
Characteristics of Ti-Ni-Zr Thin Film Metallic Glasses / Thin Film Shape Memory Alloys for Micro Actuators with Three-Dimensional Structures
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Junpei Sakurai and Seiichi Hata
: pp. 668-673
Laser Modification of Silicon and Borosilicate Glass Wettability for Micro-Fluidic Systems
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Yuko Aono, Wataru Shinohara, and Hitoshi Tokura
: pp. 674-677
Micro Imprinting for Al Alloy Using Ni-W Electroformed Mold
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Manabu Yasui, Satoru Kaneko, Masaharu Takahashi, Takashi Sano, Yasuo Hirabayashi, Takeshi Ozawa, and Ryutaro Maeda

Mini Special Issue on Machine Tool Structure and its Design Optimization

: p. 679
Machine Tool Structure and its Design Optimization
Hidenori Shinno

Demands for machine tools that are highly accurate, productive, flexible, and compact have been growing in the aerospace, automotive, energy, factory automation, and other industries. Rationally meeting these severe, complex requirements has led to numerous research and development activities involving machine tools. Few machine tool technologies have been established, however, despite the machine tool industry’s long history. Within the next several years, the rapid change and enlargement of the

This mini special issue on machine tool structure and its design optimization features 8 papers classified under the following themes:

– Enhancing high static and dynamic rigidity
– Minimizing and optimizing thermal deformation
– Proposing new structural analysis methods for machine tools
– Selecting and applying new structural materials to the machinetool structure
– Applying new structural designs and mechanisms

These papers present new design concepts, design methods, and innovative examples in machine tool development. I believe that successfully combining these core technologies will provide machine tool compatible with future manufacturing environments.

In closing, I would like to express my sincere gratitude to the authors and reviewers for their interesting and dedicated contributions to this special issue.

: pp. 680-688
Support Placement for Machine Tools Using Stiffness Model
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Kotaro Mori, Daisuke Kono, Iwao Yamaji, and Atsushi Matsubara
: pp. 689-697
Analysis of the Coupled Vibration Between Feed Drive Systems and Machine Tool Structure
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Ryuta Sato, Gen Tashiro, and Keiichi Shirase
: pp. 698-706
Development of New Spindle Cooling Technology That Concentrates Cooling Near Front Bearing
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Shoichi Morimura
: pp. 707-713
A Newly Developed Multi-Axis Controlled Turning Machine Equipped with a Swing Type Turret Head
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Kenichi Nakanishi, Manabu Sawada, Jiro Sakamoto
: pp. 714-719
Development of Technology for Creating Composite Materials of Machine Tool
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Ikuo Tanabe
: pp. 720-730
Development of Desktop Machine Tool with Pipe Frame Structure
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Naohiko Suzuki, Yoshitaka Morimoto, Keigo Takasugi, Ryo Kobashi, Ryo Hirono, Yoshiyuki Kaneko, and Yutaka Tokuno
: pp. 731-738
Identifying the Benefits of Fiber Reinforced Plastics for Their Use in Machine Tool Structures
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Conrad W. P. Fischbach, Michael F. Zaeh, and Martin Mair
: pp. 739-745
A Low-Profile Planar Motion Table System Driven by Steel Belt
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Hayato Yoshioka, Hidenori Shinno, and Hiroshi Sawano

Regular Papers

: pp. 747-755
Detection of Contact Point of Parts Using a Force Sensor for Remote-Controlled Assembly Using a 1DOF Haptic Device
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Satoshi Niitsu, Ryosuke Tamura, and Hiroyuki Hiraoka
: pp. 756-764
Edge-Based Quadrilateral Mesh Fitting Using Normal Vector Diffusion
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Yusuke Imai, Seungki Kim, Hiroyuki Hiraoka, and Hiroshi Kawaharada
: pp. 765-774
Kinematics Analysis of a Novel 5-DOF Hybrid Manipulator
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Wanjin Guo, Ruifeng Li, Chuqing Cao, and Yunfeng Gao
: pp. 775-781
An Integral Method to Determine Workpiece Flow Stress and Friction Characteristics in Metal Cutting
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Norfariza Wahab, Yumi Inatsugu, Satoshi Kubota, Soo-Young Kim, and Hiroyuki Sasahara

No.5

(Sep)

Special Issue on Laser Metrology for Precision Measurement and Inspection in Industry

Special Issue on Laser Metrology for Precision Measurement and Inspection in Industry

: pp. 465-459
Laser Metrology for Precision Measurement and Inspection in Industry
Masato Aketagawa

Industrial production processes are becoming more difficult and complex because of the need to accept or react to global requirements for ecology, energy saving, downsizing, short lead times, information technology, etc. Metrology and inspection play very important roles in production processes because these must decide the final quality of manufactured industrial goods. Laser/optical metrology is widely used in industry to maintain meter definition traceability because it is, in principle, nondestructive. This makes laser metrology a candidate for use in final industrial inspection.

This special issue originated in Laser Metrology for Precision Measurement and Inspection in Industry 2014 (LMPMI2014), also the 11th IMEKO symposium. LMPMI2014 covers a very wide area, including precision engineering, dimensional measurement, shape measurement, micro/meso/nano metrology, interferometry, and standards and calibration technology. This IJAT special issuefeatures papers selected from LMPMI2014. Advanced papers in this issue present the latest achievements in laser metrology ranging from basic research to actual industrial application. These papers should prove useful to readers seeking to share their industrial R&D knowledge and experience.

The important contributions of the authors and reviewers are most deeply appreciated and make this issue both fascinating and its ideas far-reaching.

: pp. 466-472
Determination of Aspect Ratio Limitations, Accuracy and Repeatability of a Laser Line Scanning CMM Probe
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Bart Boeckmans, Min Zhang, Frank Welkenhuyzen, and Jean-Pierre Kruth
: pp. 473-481
A MOEMS Accelerometer Based on Diffraction Grating with Improved Mechanical Structure
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Qianbo Lu, Wenxiu Lian, Shuqi Lou, Chen Wang, Jian Bai, and Guoguang Yang
: pp. 482-486
Automatic Recording Absolute Length-Measuring System with Fast Optical-Comb Fiber Interferometer
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Hirokazu Matsumoto and Kiyoshi Takamasu
: pp. 487-493
Development of First Production Flaw Detecting System for On-Demand Repair of Large-Scale Circuit
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Ichiro Ogura, Kiwamu Ashida, and Jun Akedo
: pp. 494-501
Moiré Techniques Based on Memory Function of Laser Scanning Microscope for Deformation Measurement at Micron/Submicron Scales
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Qinghua Wang, Hiroshi Tsuda, Satoshi Kishimoto, Yoshihisa Tanaka, and Yutaka Kagawa
: pp. 502-507
Calibration of Invar Angular Interferometer Optics with Multi-Step Method
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Zi Xue, Yao Huang, Heyan Wang, and Hu Lin
: pp. 508-514
3D Image Formation in Transmitted Partially Coherent and Incoherent Light Applied to Dimensional Inspection
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Yuri V. Chugui and Elena S. Senchenko
: pp. 515-524
Optical Measuring and Laser Technologies for Scientific and Industrial Applications
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Yuri V. Chugui, Alexander G. Verkhoglyad, Petr S. Zavyalov, Evgeny V. Sysoev, Rodion V. Kulikov, Ignat A. Vykhristyuk, Marina A. Zavyalova, Alexander G. Poleshchuk, and Victor P. Korolkov
: pp. 525-529
Simple Interim Check of Measuring Performance for X-Ray Computed Tomography Used as Coordinate Measuring System
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Osamu Sato, Hiroyuki Fujimoto, Sonko Osawa, Makoto Abe, and Toshiyuki Takatsuji
: pp. 530-533
CMM Dynamic Properties of the Scanning Measurement of a 2D Profile
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Adam Woźniak and Grzegorz Krajewski
: pp. 534-540
Study on Nanoparticle Sizing Using Fluorescent Polarization Method with DNA Fluorescent Probe
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Terutake Hayashi, Yuki Ishizaki, Masaki Michihata, Yasuhiro Takaya, and Shin-ichi Tanaka
: pp. 541-545
Calibrator for 2D Grid Plate Using Imaging Coordinate Measuring Machine with Laser Interferometers
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Mariko Kajima, Tsukasa Watanabe, Makoto Abe, and Toshiyuki Takatsuji
: pp. 546-550
Calibration Using Cylindrical Artifacts for 3D Laser Measurement System
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Kazuhiro Enami
: pp. 551-557
Property Evaluation of Eccentric Astigmatic Method to Apply Micro Tactile Probe
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Hiroki Shimizu, Atsuo Ogawa, Yoshinori Sasaki, and Yuuma Tamaru
: pp. 558-566
High-Speed Measurement of Complex Shaped Parts at Elevated Temperature by Laser Triangulation
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Alexander Schöch, Alessandro Salvadori, Ivo Germann, Silvano Balemi, Carlo Bach, Andrea Ghiotti, Simone Carmignato, Andrea Lelio Maurizio, and Enrico Savio
: pp. 567-571
Development of Dimensional X-Ray Computed Tomography
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Hiroyuki Fujimoto, Makoto Abe, Sonko Osawa, Osamu Sato, and Toshiyuki Takatsuji

Regular Papers

: pp. 573-579
Investigation into Chemical Mechanical Polishing Mechanism of Hard-to-Process Materials Using a Commercially Available Single-Sided Polisher
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Michio Uneda, Keiichi Takano, Koji Koyama, Hideo Aida, and Ken-ichi Ishikawa
: pp. 580-587
Detection of Human Position and Motion by Thermopile Infrared Sensor
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Xipeng Zhang, Hiroaki Seki, and Masatoshi Hikizu
: pp. 588-592
Development of a Wide-Range Precision Positioning Sensor Based on Image Analysis of Diffracted Light
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Yoshihisa Uchida

No.4

(Jul)

Regular papers

Regular Papers

: pp. 349-355
Characterization Methods of Nano-Patterned Surfaces Generated by Induction Heating Assisted Injection Molding
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Stefano Menotti, Giuliano Bissacco, Hans Nørgaard Hansen, Peter Torben Tang, and Christian Ravn
: pp. 356-364
Effects of Fiber Orientation Direction on Tool-Wear Processes in Down-Milling of Carbon Fiber-Reinforced Plastic Laminates
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Satoru Maegawa, Yuta Morikawa, Shinya Hayakawa, Fumihiro Itoigawa, and Takashi Nakamura
: pp. 365-372
Wear Behavior of Grain Cutting Edge in Ultrasonic Assisted Grinding Using Mini-Size Wheel
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Masakazu Fujimoto, Yongbo Wu, Mitsuyoshi Nomura, Hidenari Kanai, and Masahiko Jin
: pp. 373-380
3-D Obstacle Detection Using Laser Range Finder with Polygonal Mirror for Powered Wheelchair
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Kohei Kato, Hiroaki Seki, and Masatoshi Hikizu
: pp. 381-386
Elimination of Gyro Drift by Using Reversal Measurement
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Tatsuya Kume, Masanori Satoh, Tsuyoshi Suwada, Kazuro Furukawa, and Eiki Okuyama
: pp. 387-395
R-Test Analysis Software for Error Calibration of Five-Axis Machine Tools – Application to a Five-Axis Machine Tool with Two Rotary Axes on the Tool Side –
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Soichi Ibaraki, Yu Nagai, Hisashi Otsubo, Yasutaka Sakai, Shigeki Morimoto, and Yosuke Miyazaki
: pp. 396-402
Water Repellency Control of Oxygen-Free Copper Surface by Diamond-Cut Micro Grooves
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Kazuma Asakura and Jiwang Yan
: pp. 403-410
Development of Online Real-Time Collision Free Machining Using Simulation with CNC Openness
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Tomoya Hida, Tetsuya Asano, Kazuhiro Nishita, Norio Sakai, Akinobu Goto, and Yoshimi Takeuchi
: pp. 411-417
Effect of Surface Property on Transfer-Print of Au Thin-Film to Micro-Structured Substrate
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Arata Kaneko, Hiromichi Murakami, and Takahiro Yamashita
: pp. 418-424
Micro Drilling Simulation of Ultra-Short Pulsed Laser Ablation of Glass
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Fumitaka Motomura
: pp. 425-435
Advanced Control Strategies for Active Vibration Suppression in Laser Cutting Machines
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Berend Denkena, Martin Eckl, and Thomas Lepper
: pp. 436-443
Stereo Camera System with Digital Image Correlation Method for Accurate Measurement of Position and Orientation of Positioning Stage
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Yusuke Horikawa, Akio Mizutani, Tomoaki Noda, and Hisao Kikuta

No.3

(May)

Special Issue on Production Planning and Scheduling

Special Issue on Production Planning and Scheduling

: p. 209
Production Planning and Scheduling
Nobuhiro Sugimura, Koji Iwamura, Tomohiko Maeda

This issue focuses on production planning and scheduling for production system and the related problems that have arisen in these areas in the last half century as digital computer systems developed. These problems relate to production management, production planning, shop floor control, product design and process planning. In the first stage of production planning and scheduling systems R&D, optimization is a key issue that has been widely discussed and many theories and optimization algorithms proposed. Rule-based methods are discussed as potential solutions to these problems. With rapid advances in computer and information processing technologies and performance, tremendous progress has been made in the areas of production systems such as production planning, production scheduling, advances production systems (APS), enterprise resource planning (ERP), just-in time (JIT) processes, the theory of constraint (TOC), product data management (PDM) and computer-aided design / manufacturing / engineering (CAD/CAM/CAE). This special issue addresses the latest research advances, applications, and case studies in production planning and scheduling covering such as decentralized and autonomous production systems, distributed simulation models, robust capacity planning models, wireless sensor networks for production systems and applications to automotive component and steel production. We hope that learning about these advances will enable readers to share their own experience and knowledge in technology, new developments and the potential applications of production planning and scheduling methods and solutions.

: pp. 210-215
Node Deployment Algorithm Based on Perception Model of Wireless Sensor Network
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Hengchang Jing
: pp. 216-221
An Exact Method for Robust Capacity Requirements Planning
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Daisuke Morita and Haruhiko Suwa
: pp. 222-234
AHP Analysis of the Preference of Engineers for Suitable CFRP for Automobile Parts
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Kenju Akai, Yuji Kageyama, Kaoru Sato, Nariaki Nishino, and Kazuro Kageyama
: pp. 235-247
A Novel Algorithm for Continuous Steel Casting Scheduling with Focus on Quality Property Constraint and Slab Width Maximization
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Taiki Ogata, Tsuyoshi Okubo, Hidetoshi Nagai, Masashi Yamamoto, Masao Sugi, and Jun Ota
: pp. 248-260
A Synchronization Mechanism with Shared Storage Model for Distributed Manufacturing Simulation Systems
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Hironori Hibino, Yoshiro Fukuda, and Yoshiyuki Yura
: pp. 261-269
Autonomous Assembly Process Planning According to the Production Line Configuration
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Yasuhiro Sudo and Michiko Matsuda
: pp. 270-282
Towards Decentralized Production: A Novel Method to Identify Flexibility Potentials in Production Sequences Based on Flexibility Graphs
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Lennart Bochmann, Lars Gehrke, Adrian Böckenkamp, Frank Weichert, Rainer Albersmann, Christian Prasse, Christoph Mertens, Marco Motta, and Konrad Wegener

Regular Papers

: pp. 283-290
Robust Attitude Control and Virtual Reality Model for Quadrotor
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To Xuan Dinh, Doan Ngoc Chi Nam, and Kyoung Kwan Ahn
: pp. 291-296
Investigation on Sensitivity of a Contact-Type Thermal Sensor for Surface Defect Inspections
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Yuki Shimizu, Yuta Ohba, and Wei Gao
: pp. 297-302
Performance of High-Speed Precision Air-Bearing Spindle with Active Aerodynamic Bearing
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Hiroshi Mizumoto, Yoichi Tazoe, Tomohiro Hirose, and Katsuhiko Atoji
: pp. 303-311
An EOQ Model for Reuse and Recycling Considering the Balance of Supply and Demand
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Tomomi Nonaka and Nobutada Fujii
: pp. 312-321
Implementation of in Process Surface Metrology for R2R Flexible PV Barrier Films
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Mohamed Elrawemi, Liam Blunt, Hussam Muhamedsalih, Feng Gao, and Leigh Fleming
: pp. 322-329
Calibration of Double Priority Camera Based on Circle Planar Target
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Rui-Yin Tang, Hong-Kun He, Zhou-Mo Zeng, and Feng Gao

No.2

(Mar)

Mini Special Issue on Virtual Manufacturing

Mini Special Issue on Virtual Manufacturing

: p. 103
Virtual Manufacturing
Yusuf Altintas

Traditional manufacturing is based on process-planning by experienced engineers, who iteratively try their methods in the shop until the results are satisfactory. This trial-and-error-based approach increases the product costs due to high scrap rates and conservative manufacturing strategies. The trend is to digitally simulate, optimize, and plan manufacturing before costly physical trials. The quality of virtual manufacturing depends on the accuracy of process models based on scientific principles. The aim of this special issue is to show how the manufacturing process physics can be incorporated into digital engineering steps to achieve virtual manufacturing. This special issue has four articles illustrating sample virtual machining strategies. Process plans are automatically generated by considering the part features; machining of flexible thin walls is planned by considering their static stiffness; the environmental impact is considered in simulating machining costs of parts and chatter free conditions are predicted in milling metallic parts with robots. I thank the authors and reviewers for their valuable contributions to the special issue. We hope to trigger digital modeling of various, challenging machining operations in the future.

: pp. 104-114
Development of a CAD-CAM Interaction System to Generate a Flexible Machining Process Plan
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Mohammad Mi’radj Isnaini, Yusaku Shinoki, Ryuta Sato, and Keiichi Shirase
: pp. 115-121
A Method for Using a Virtual Machining Simulation to Consider Both Equivalent CO2 Emissions and Machining Costs in Determining Cutting Conditions
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Hirohisa Narita
: pp. 122-128
FEM-Based Simulation for Workpiece Deformation in Thin-Wall Milling
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Jun Wang, Soichi Ibaraki, Atsushi Matsubara, Kosuke Shida, and Takayuki Yamada
: pp. 129-133
Improvement of the Static and Dynamic Behavior of a Milling Robot
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Michael Friedrich Zaeh and Oliver Roesch

Regular Papers

: pp. 135-142
Energy-Saving Machining of Multi-Functional Machine Tools
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Yohei Oda, Makoto Fujishima, and Yoshimi Takeuchi
: pp. 143-152
Development of a New Generation of Independent Metering Valve Circuit for Hydraulic Boom Cylinder Control
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Mashruk Ahamad, Quang-Truong Dinh, Syed Abu Nahian, and Kyoung-Kwan Ahn
: pp. 153-160
An Innovative Machining Strategy for Efficient Peripheral Finishing of Hard Materials with Highly-Varied-Helix End Mill
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Atsushi Ito and Eiji Shamoto
: pp. 161-169
Configuration Method of Fixing System with 2-Dimensionally Low-Frequency Vibration for Drilling to Decrease Influence from Unintended Displacement of Workpiece
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Ivan Burdukovskyi, Jun’ichi Kaneko, and Kenichiro Horio
: pp. 170-175
Recent Progress in CMM-Based Form Measurement
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Otto Jusko, Michael Neugebauer, Helge Reimann, and Ralf Bernhardt
: pp. 176-183
Quick On-Machine Measurement of Ground Surface Finish Available for Mass Production Cylindrical Grinding Processes
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Kazuhito Ohashi, Kazuya Tan, Tomoya Ashida, and Shinya Tsukamoto
: pp. 184-192
Back-Pressure Forging Using a Servo Die Cushion
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Kiichiro Kawamoto, Takeshi Yoneyama, and Masato Okada

No.1

(Jan)

Regular papers

Regular Papers

: pp. 3-9
Improving the Properties of Injection Molded Products with Induction Heating and Cooling Molds
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Yasuhiko Murata, Masayoshi Koike, and Song Pan
: pp. 10-18
Investigation of Flow and Sink Initiation Process in Mold Shapes in Injection Molding
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Tetsushi Kaburagi, Masashi Kurose, Takahiro Ogawa,
Hiroki Kuroiwa, and Tomoyuki Iwasawa
: pp. 19-25
Solving Slug Pulling Problem Using High-Pressure Air Generated by a Compression Unit Installed Inside a Die Set
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Feng Gao
: pp. 26-32
Precision Cutting of Ceramics with Milling Tool of Single Crystalline Diamond
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Hirofumi Suzuki, Mutsumi Okada, Koichi Okada,
and Yosuke Ito
: pp. 33-42
Detection of Motion Error Under Synchronous Two-Axis Control of a Dual Arm Robot Based on Monitoring of Ball Rolling Motion on a Plate
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Wei Wu, Shun Kinoshita, Toshiki Hirogaki,
and Eiichi Aoyama
: pp. 43-50
Fabrication of Precision Micrograting on Resin Substrate Utilizing Ultrasonic-Assisted Molding
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Sergey Bolotov, Ryuichi Kobayashi, Keita Shimada,
Masayoshi Mizutani, and Tsunemoto Kuriyagawa
: pp. 51-58
A Process Decision Making Strategy Based on Sustainability Evaluation
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Keiji Ogawa, Toshiki Hirogaki, Shreyes N. Melkote,
and Sachiko Ogawa
: pp. 59-66
Cutting Force Prediction in Drilling of Unidirectional Carbon Fiber Reinforced Plastics
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Shoichi Tamura and Takashi Matsumura
: pp. 67-75
Development and Control of a Low-Cost, Three-Thruster, Remotely Operated Underwater Vehicle
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Khoa Duy Le, Hung Duc Nguyen, and Dev Ranmuthugala
: pp. 76-82
A Collector of Dissolved Air Using Centrifugal Separation for Underwater Breathing
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Jung-Ho Park, In-Seob Park, So-Nam Yun,
Young-Bog Ham, Pil-Woo Heo, and Sung-Cheol Jang
: pp. 83-88
Dexterous Machining of Soft Objects by Means of Flexible Clamper
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Keiichi Nakamoto, Tomohiro Iizuka, and Yoshimi Takeuchi

Vol.8 (2014)

No.6

(Nov)

Mini Special Issue on Machining Control and Process Monitoring

Mini Special Issue on Machining Control and Process Monitoring

: p. 791
Machining Control and Process Monitoring
Tojiro Aoyama

Control and process monitoring are key technologies supporting high machining accuracy and efficiency. This special issue features six papers taking novel approaches to controlling machine and cutting tools and monitoring the machining process. The motion control of machine tools and cutting tools are introduced. A new challenge for monitoring the machining process by referring to NC control servo signals implements a practical proposal. The precise identification of friction at driving elements of machine tool components is an important factor in improving machine tool control motion accuracy. I would like to express my sincere appreciation to the authors and reviewers whose invaluable efforts have helped make the publication of this manuscript possible.

: pp. 792-800
Tool Motion Control Referring to Voxel Information of Removal Volume Voxel Model to Achieve Autonomous Milling Operation
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Tomokazu Kobayashi, Toshihiko Hirooka, Atsushi Hakotani,
Ryuta Sato, and Keiichi Shirase
: pp. 801-810
Finished Surface Simulation Method to Predicting the Effects of Machine Tool Motion Errors
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Ryuta Sato, Yuki Sato, Keiichi Shirase,
Gianni Campatelli, and Antonio Scippa
: pp. 811-819
Analysis of Measured Friction of Rolling Balls in Raceway Grooves
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Atsushi Matsubara, Atsuko Sayama, Taku Sakai,
and Matthias Reuss
: pp. 820-826
Elliptical Vibration Cutting of Hardened Steel with Large Nose Radius Single Crystal Diamond Tool
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Yilong Wang and Eiji Shamoto
: pp. 827-836
Sensorless Tool Stiffness Monitoring in Buffing
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Ryo Koike, Ryo Kumakura, Takashi Arai,
Eishiro Uchishiba, Makoto Murakami, Takahisa Sagara,
and Yasuhiro Kakinuma
: pp. 837-846
Tool Failure Mechanism in High-Speed Milling of Inconel 718 by Use of Ceramic Tools
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Norikazu Suzuki, Risa Enmei, Yohei Hashimoto,
Eiji Shamoto, and Yuki Hatano

Regular Papers

: pp. 847-854
Dynamic Thermoelastic Behavior in Sheet Glass Generated by Pulsed Laser Irradiation Using a One-Dimensional Model
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Akira Chiba, Hirofumi Hidai, Souta Matsusaka,
and Noboru Morita
: pp. 855-863
Using Smoothed Particle Hydrodynamics to Examine Influence of Process Parameters on Ultrasonic Machining
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Jingsi Wang, Keita Shimada, Masayoshi Mizutani,
and Tsunemoto Kuriyagawa
: pp. 864-873
Development of a Novel Linear Magnetic Actuator
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Truong Quoc Thanh, Dinh Quang Truong,
Nguyen Minh Tri, and Kyoung Kwan Ahn
: pp. 874-879
Improvement of Chip Evacuation in Drilling of Lead-Free Brass Using Micro Drill
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Hideharu Kato, Shingo Nakata, Noriaki Ikenaga,
and Hiroaki Sugita
: pp. 880-887
Research on the Form Recognition of Fabric Products: Acquiring the Shapes of Flat, Limp Materials
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Fumiaki Osawa, Kazunori Kanou, and Yasushi Yamada
: pp. 888-895
Adaptive Integral-Type Neural Sliding Mode Control for Pneumatic Muscle Actuator
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Dang Xuan Ba, Kyoung Kwan Ahn, and Nguyen Trong Tai
: pp. 896-902
Modeling of Process Mechanisms in Pulsed Laser Micro Machining on Lithium Niobate Substrates
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Teppei Onuki, Ippei Murayama, Hirotaka Ojima,
Jun Shimizu, and Libo Zhou
: pp. 903-911
Development of a Non-RigidMicro-Scale Cutting Mechanism Measuring the Cutting Force Using an Optical Lever
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German Herrera-Granados, Kiwamu Ashida, Ichiro Ogura,
Yuichi Okazaki, Noboru Morita, Hirofumi Hidai,
Souta Matsusaka, and Akira Chiba

No.5

(Sep)

Special Issue on Design and Manufacturing for Environmental Sustainability

Special Issue on Design and Manufacturing for Environmental Sustainability

: p. 625
Design and Manufacturing for Environmental Sustainability
Yasushi Umeda

This issue focuses on design and manufacturing theories and methodologies aimed at achieving environmental sustainability. It has been two decades since environmental sustainability and related issues have been discussed as main issues in design and manufacturing. In these 20 years, theories and methodologies have been developed on environmentally conscious design, including the design of disassembly and life cycle assessment, and manufacturing techniques for saving energy and resources and low emission. In spite of these efforts, the seriousness of the environmental issues, e.g., global warming, is getting harder and harder and new issues continuously arise. It has gradually been recognized that essential problems reside within the manufacturing industry structure and the center of the manufacturing industry has shifted from developed countries such as Japan and US to developing countries with accelerating mass production and mass consumption. Based on this recognition, this special issues deals with rather novel topics emerging in the domain of design and manufacturing for environmental sustainability. The first five papers provide a global scope on the relationship between environmental sustainability and manufacturing industry, including global energy consumption patterns, manufacturing industry scenario writing, informative reviews on lean remanufacturing, urban mining, and education on resource scarcity. The second three papers focus on human recognition and behavior – emerging topics in this domain – including socially responsible investment, customer choice, and the routing of electric vehicles. The last five papers propose new methods or technologies of environmentally conscious design and sustainable manufacturing, including ecobusiness design, electric vehicle heating systems, and the sustainability evaluation of manufacturing processes. Some papers, revised and extended in response to the editor’s invitations, were originally presented at EcoDesign 2013: 8th International Symposium on Environmentally Conscious Design and Inverse Manufacturing (Jeju, Korea). The editor sincerely thanks the authors and reviewers for their devoted work in making this special issue possible. We hope that these articles will encourage further research on design and manufacturing for environmental sustainability.

: pp. 626-633
Analysis of Energy Consumption Patterns and Climate Effects Using Panel Data
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Michinori Uwasu, Keishiro Hara, and Hideki Kobayashi
: pp. 634-643
Envisioning Sustainable Manufacturing Industries of Japan
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Yuji Mizuno, Yusuke Kishita, Shinichi Fukushige,
and Yasushi Umeda
: pp. 644-652
Challenges and Opportunities of Lean Remanufacturing
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Jelena Kurilova-Palisaitiene and Erik Sundin
: pp. 653-663
Simulating the Formation of Urban Mines Considering the Rational Decisions of Distributed End-of-Life Stakeholders
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Hitoshi Komoto, Shinsuke Kondoh, and Keijiro Masui
: pp. 664-676
In the Loop – Sustainable, Circular Product Design and Critical Materials
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Katherine Whalen and David Peck
: pp. 677-687
A Study on How Investors Decide on Socially Responsible Investments: Classification of Investment Behavior According to Companies’ Environmental Activities
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Nariaki Nishino, Kaoru Kihara, Kenju Akai,
Tomonori Honda, and Atsushi Inaba
: pp. 688-697
An Actual Purchasing Experiment for Investigating the Effects of Eco-Information on Consumers’ Environmental Consciousness and Attitudes Towards Agricultural Products
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Keiko Aoki, Kenju Akai, Kiyokazu Ujiie,
Takeshi Shinmura, and Nariaki Nishino
: pp. 698-704
Route Search and Evaluation Method Including Charging Plan for Electric Vehicles
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Takuya Taguchi, Kei Matsumoto, Keita Imamura,
Koichiro Goto, Kazuya Oizumi, Kenji Tanaka,
and Kazuhiro Aoyama
: pp. 706-715
Toward a Pattern Language for Eco-Business Design
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Shinsuke Kondoh, Hitoshi Komoto, Yusuke Kishita,
and Nobuo Nakamura
: pp. 716-722
Green Modular Design by the Concept of Chemical Activation Energy
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Shana S. Smith and Wei-Zhe Wang
: pp. 723-732
Fuel Operated Heaters Applied to Electric Vehicles
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Tetsushi Mimuro and Hiroyuki Takanashi
: pp. 733-744
Energy Efficiency Improvement of Water Hydraulic Fluid Switching Transmission
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Pha N. Pham, Kazuhisa Ito, and Shigeru Ikeo
: pp. 745-753
Analyzing the Sustainability of Bimetallic Components
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A. M. M. Sharif Ullah, Akiyoshi Fuji, Akihiko Kubo,
and Jun’ichi Tamaki

Regular Papers

: pp. 755-760
Fabrication of Patterned Ag and Au Inverse Opal Structures Through Repeated Self-Assembly of Fine Particles
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Manabu Nishio, Nobuyuki Moronuki, and Minoru Abasaki
: pp. 761-772
Deformation Analysis of Silicone Rubber Sheet Subjected to Keen WC Blade Indentation
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Pusit Mitsomwang, Shigeru Nagasawa, Hiroki Kuroiwa,
and Yoshio Fukushima
: pp. 773-782
Fundamental Study on Hole Fabrication Inside a Hole by Means of Electrical Discharge Machining
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Tohru Ishida, Yuichi Okahara, Masahiko Kita,
Akira Mizobuchi, Keiichi Nakamoto, and Yoshimi Takeuchi

No.4

(Jul)

Regular papers

Regular Papers

: pp. 511-522
Thermally Caused Location Errors of Rotary Axes of 5-Axis Machine Tools
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Michael Gebhardt, Alexander Schneeberger, Sascha Weikert,
Wolfgang Knapp, and Konrad Wegener
: pp. 523-529
Fabrication and Composition Control of Three-Dimensional Dielectric Metal Microstructure Using Photocatalyst Nanoparticles
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Hisamichi Yoshigoe, Shotaro Kadoya, Satoru Takahashi,
and Kiyoshi Takamasu
: pp. 530-538
Feasibility Study on Design of Spindle Supported by High-Stiffness Water Hydrostatic Thrust Bearing
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Yohichi Nakao, Kenji Suzuki, Kohei Yamada,
and Kohei Nagasaka
: pp. 539-549
Method to Control Manufacturing Cell by Driving Simulation Model
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Hironori Hibino
: pp. 550-560
Contributions of High-Speed Cutting and High Rake Angle to the Cutting Performance of Natural Rubber
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Naoki Takahashi and Jun Shinozuka
: pp. 561-568
Effect of Discharge Duration and Pulse Frequency on Surface Characteristics Using Whirling Electrical Discharge Texturing
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Vitchuda Lertphokanont, Masahiro Oi, Takayuki Sato,
Minoru Ota, Kai Egashira, Keishi Yamaguchi,
Masayoshi Yamada, and Yasuo Tomita
: pp. 569-575
Surface Topography of Mini-Size Diamond Wheel in Ultrasonic Assisted Grinding (UAG)
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Masakazu Fujimoto, Yongbo Wu, Mitsuyoshi Nomura,
Hidenari Kanai, and Masahiko Jin
: pp. 576-583
Statistical Analysis for Evaluating Surface Roughness of Plane Honing
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Keita Shimada, Chung-I Kuo, Masayoshi Mizutani,
and Tsunemoto Kuriyagawa
: pp. 584-591
Study on Underwater Dual-Laser Structured-Light System for ROV Guiding
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Xi Zhang, Laiwei Li, and Junyi Yang
: pp. 592-597
Basic Properties of Fixed Abrasive Polishing by Alumina Abrasive Grain for Si Wafer – Effects of Actual Contact Area and Grain Size –
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Ryunosuke Sato
: pp. 598-610
A Generalized Architecture for Academic and Industrial Automation and Control via Internet
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Ahmed O. Abdul Salam

No.3

(May)

Special Issue on CAD, CAM, and Digital Engineering

Special Issue on CAD, CAM, and Digital Engineering

: p. 303
CAD, CAM, and Digital Engineering
Satoshi Kanai and Keiichi Shirase

Advanced products demand advanced CAD, CAM, and digital engineering systems. This is the main consideration in this special issue. It is well understood by all manufacturers nowadays that CAD, CAM, and digital engineering systems behave as “Hidden factories” of engineering information processing and are indispensable to the accomplishment of their daily tasks. No products can be planned, designed, machined, and assembled without these hidden factories. The history of CAD/CAM goes back nearly five decades, yet the technologies are still immature: a lot of technical issues remain to be solved because new materials and structures have been introduced in products, new manufacturing technologies have been utilized, and new social needs, such as the need for ”eco-X” or ”human-oriented” products, have grown along with the dramatic changes in society. New high-performance computing resources, such asWeb-based computing or GPUcomputing, have also become available for implementation in these systems. Thirteen technical papers in this issue tackle these challenges, proposing solutions from utilizing technologies, including computer-aided geometric design (CAGD), CAD, CAE, CAPP, and CAM, as well as novel human interfaces for these systems. Some of the papers, revised and extended in response to the editors’ invitations, are versions of works presented at the Asian Conference on Design and Digital Engineering 2012 (Niseko, Japan) and 2013 (Seoul, Korea). In addition, two well-organized review papers in this issue provide informative and comprehensive surveys of aesthetic curve and surface design in CAGD and knowledge structuring and logic reasoning in CAPP, respectively. They include rich lists of references which will help the readers to quickly gain an overview of the current status and future research directions of these fields. Finally, the editors sincerely thank all the authors and anonymous reviewers for their devoted work, as they made this special issue possible. We expect that it will encourage further research on advanced CAD, CAM, CAE, CAPP, and digital engineering systems.

: pp. 304-316
Aesthetic Curves and Surfaces in Computer Aided Geometric Design
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Kenjiro T. Miura and R. U. Gobithaasan
: pp. 317-332
Review of Computer-Aided Process Planning Systems for Machining Operation – Future Development of a Computer-Aided Process Planning System –
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Mohammad Mi’radj Isnaini and Keiichi Shirase
: pp. 333-343
Robust Design Method Using Adjustable Control Factors
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Takeo Kato, Masatoshi Muramatsu, Suguru Kimura,
and Yoshiyuki Matsuoka
: pp. 344-355
Study on Knowledge-Based Product Design Framework for Facilitating the Interaction of Model Based Development and Prototyping
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Yutaka Nomaguchi, Masashi Mizuta, Masaya Hirooka,
and Kikuo Fujita
: pp. 356-364
Quadrilateral Meshing for Hexahedral Mesh Generation Based on Facet Normal Matching
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Hiroshi Kawaharada, Yusuke Imai, and Hiroyuki Hiraoka
: pp. 365-375
Topology Optimization for Polymeric Foam Shock-Absorbing Structure Using Hybrid Cellular Automata
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Wonho Lee, Jinhoon Kim, and Changbae Park
: pp. 376-387
Hand Modeling and Motion Reconstruction for Individuals
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Yui Endo, Mitsunori Tada, and Masaaki Mochimaru
: pp. 388-395
Integrated Information Model for Design, Machining, and Measuring Using Annotated Features
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Fumiki Tanaka, Hiroyuki Abe, Shinji Igari,
and Masahiko Onosato
: pp. 396-405
Improvement of Computational Efficiency in Flexible Computer-Aided Process Planning
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Eiji Morinaga, Takuma Hara, Hiroki Joko,
Hidefumi Wakamatsu, and Eiji Arai
: pp. 406-419
Feature-Based 3D Process Planning for MEMS Fabrication
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Satoshi Kanai, Takayuki Shibata, and Takahiro Kawashima
: pp. 420-427
Fast Estimation Method of Machinable Area of Workpiece Surface for 3+2-Axis Control Machining Using Graphics Device – Visualization Algorithm of Machinable Area and Minimum Shank Length with Texture Projection Technique –
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Jun’ichi Kaneko, Yuki Yamauchi, and Kenichiro Horio
: pp. 428-436
A Surface Parameter-Based Method for Accurate and Efficient Tool Path Generation
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Keigo Takasugi, Naoki Asakawa, and Yoshitaka Morimoto
: pp. 437-444
Using a Four-Dimensional Mesh Model to Represent a Tool Motion Trajectory in Five-Axis Machining
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Hirotaka Kameyama, Ikuru Otomo, Masahiko Onosato,
and Fumiki Tanaka
: pp. 445-451
Development of Turning Machine Operation Interface that Uses Haptic Device
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Raiyo Oka and Koichi Morishige
: pp. 452-459
Use of 1DOF Haptic Device for Remote-Controlled 6DOF Assembly
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Ryoya Kamata, Ryosuke Tamura, Satoshi Niitsu,
Hiroshi Kawaharada, and Hiroyuki Hiraoka

Regular Papers

: pp. 461-467
Methods to Measure Wire Deflection in Wire EDM Machining
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Jui-Fang Liang and Y. S. Liao
: pp. 468-477
Monitoring and Adaptive Process Control of Wire Electrical Discharge Turning
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Mu-Tian Yan and Pai-Hung Hsieh
: pp. 478-483
Grinding a Hard-to-Grind Materials with Ultrasonic-Assisted Fluid
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Jun Ishimatsu, Atsushi Iwaita, and Hiromi Isobe
: pp. 484-489
3-Step-Calibration of 3D Vision Measurement System Based-on Structured Light
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Rui-Yin Tang, Zhou-Mo Zeng, Chang-Ku Sun,
and Peng Wang
: pp. 490-499
Development of an Innovative Power-Assist Omni-Directional Mobile Bed Considering Operator’s Characteristics
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Yuki Ueno, Hideo Kitagawa, Kiyoaki Kakihara,
Toshio Sakakibara, and Kazuhiko Terashima

No.2

(Mar)

Special Issue on Robotics for Innovative Industry and Society

Special Issue on Robotics for Innovative Industry and Society

: p. 139
Robotics for Innovative Industry and Society
Toshiro Noritsugu

Robotics has become one of the most important automation technologies for industry and society. Robot components such as actuators and sensors, together with mechanisms and control systems, are being more and more combined with intelligent sensors in innovative industry design and fabrication. Robot technology is being applied in such fields as welfare, education, agriculture, and energy. Robot technology for welfare and nursing is being promoted by the government to increase lifestyle creativity as society ages. This special issue focuses on robotics in fields from manufacturing industries to societal needs. Papers ranging from robotics theory to robot application have been invited. Among the topics covered are robot mechanisms, robot components, actuators, sensors, and controllers, robot control theory, robotic systems, energy saving, industrial applications, automation, vehicles, entertainment, medicine, welfare and nursing applications, and robotics education. The 15 papers presented in this issue include actuators such as rubber artificial muscles or phase-change actuators, pneumatics, power assist devices such as assist glove and upper-limb assist devices, robotic suits, sensor fusion, omnidirectional locomotion, underwater robots, force display apparatuses, meal assistant robots, manufacturing applications of parallel-link mechanisms, surface polishing, and agricultural applications. These papers bring readers the latest state-of-the-art robot technologies useful in everything from analysis and design to control and applications in innovative industries. We thank the authors for their invaluable contributions and the reviewers for their advice – all of which have made this special issue both informative and entertaining.

: pp. 140-146
Gas/Liquid Phase Change Actuator for Use in Extreme Temperature Environments
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Hiroki Matsuoka and Koichi Suzumori
: pp. 147-158
Motion Analysis of McKibben Type Pneumatic Rubber Artificial Muscle with Finite Element Method
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Takashi Nozaki and Toshiro Noritsugu
: pp. 159-168
Study on Control Performance with Consideration of Articulated Manipulators with Pneumatic Cylinders
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Eiji Murayama, Yoshiyuki Yogosawa, Yukio Kawakami,
Akiyoshi Horikawa, Koji Shioda, and Masashi Ogawa
: pp. 169-176
Prototype Development of a Parallel-Link Robot Actuated by Pneumatic Linear Drives with Variable Inclination Mechanisms
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Takahiro Kosaki, Yoshihiro Morinaga, and Manabu Sano
: pp. 177-185
Control Method Based on EMG for Power Assist Glove Using Self-Organizing Maps
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Daisuke Sasaki, Toshiro Noritsugu, Masahiro Takaiwa,
and Hidekazu Konishi
: pp. 186-192
Meal-Assistance Robot Using Ultrasonic Motor with Eye Interface
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Kanya Tanaka, Shenglin Mu, and Shota Nakashima
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