Effects of Water Supply Using Ultrasonic Atomization on the Working Life of MCF Slurry in MCF Polishing

Mitsuyoshi Nomura; Naoya Makita; Tatsuya Fujii; Yongbo Wu

doi:10.20965/ijat.2019.p0743

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IJAT Vol.13 No.6 pp. 743-748

doi: 10.20965/ijat.2019.p0743

(2019)

Paper:

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Effects of Water Supply Using Ultrasonic Atomization on the Working Life of MCF Slurry in MCF Polishing

Mitsuyoshi Nomura^,†, Naoya Makita^, Tatsuya Fujii^*, and Yongbo Wu^**

^*Department of Mechanical Engineering, Akita Prefectural University
84-4 Aza Ebinokuchi, Tsuchiya, Yurihonjo City, Akita 015-0055, Japan

^†Corresponding author

^**Department of Mechanical and Energy Engineering, Southern University of Science and Technology, Shenzhen, China

Received:

April 17, 2019

Accepted:

August 7, 2019

Published:

November 5, 2019

Keywords:

magnetic compound fluid (MCF), MCF slurry, polishing, working life, surface roughness

Abstract

The magnetic compound fluid (MCF) polishing process is a precision finishing method that has been applied to a large variety of materials, from soft optical polymers to hard ceramics. The purpose of this study is to extend the working life of MCF slurry. In this paper, we focus on the drying phenomenon of MCF slurry during polishing, and we develop a new water supply system that uses an ultrasonic atomization mechanism. This system can moisturize the MCF polishing area locally. Polishing experiments involving supplying water to MCF slurry are carried out, and extending the working life of MCF slurry is discussed.

Cite this article as:

M. Nomura, N. Makita, T. Fujii, and Y. Wu, “Effects of Water Supply Using Ultrasonic Atomization on the Working Life of MCF Slurry in MCF Polishing,” Int. J. Automation Technol., Vol.13 No.6, pp. 743-748, 2019.

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References

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[3] H. Suzuki, T. Higuchi, N. Wajima, T. Kitajima, S. Okuyama, and H. Yamazaki, “Precision Grinding of Micro Fresnel Lens Molding Die – Feasibility Study on Precision Grinding of Tungsten Carbide –” J. of the Japan Society for Precision Engineering, Vol.65, No.8, pp. 1163-1168. 1999.
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[5] S. Yamamoto, M. Hirano, K. Nakamoto, T. Ishida, and Y. Takeuchi, “Study on Precision Machining of Glass Lens Mold with Minute Structures (2nd Report) – Ultraprecision Machining of Non-Axisymmetric Aspheric Glass Lens Mold with Micro Fresnel Shape –,” J. of the Japan Society for Precision Engineering, Vol.76, No.1, pp. 85-89. 2010.
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[7] W. Kordonski and D. Golini, “Progress Update in Magnetorheological Finishing,” Int. J. of Mod. PhysB, Vol.13, No.14n16, pp. 2205-2212, 1999.
[8] S. Ogawa1, E. Aoyama, T. Hirogaki, Y. Onchi, and K. Oku, “Nano-Mirror Surface Generation for Hardened Steel Using Ultra-Low Pressure Super-Finishing,” Int. J. Automation Technol., Vol.3, No.4, pp. 433-444, 2009.
[9] A. Gessenharter, O. Riemer, and E. Brinksmeier, “Polishing processes for structured surfaces,” Proc. of the 18th ASPE, 2003.
[10] E. Brinksmeier, O. Riemer, and A. Gessenharter, “Finishing of structured surfaces by abrasive polishing,” Precision Engineering, Vol.30, No.3, pp. 325-336, 2006.
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[12] C. H. Lim, W. B. Kim, S. H. Lee, and J. I. Lee, “Surface polishing of three dimensional microstructures,” Proc. of the IEEE Int. Conf. on Micro Electro Mechanical Systems (MEMS), pp. 709-712, 2004.
[13] W. B. Kim, S. H. Lee, and B. K. Min, “Surface Finishing and Evaluation of Three-Dimensional Silicon Microchannel Using Magnetorheological Fluid,” J. Manuf. Sci. Eng., Vol.126, No.4, pp. 772-778, 2005.
[14] J. Seok, Y. J. Kim, K. I. Jang, B. K. Min, and S. J. Lee, “A study on the fabrication of curved surfaces using magnetorheological fluid finishing,” Int. J. of Machine Tools and Manufacture, Vol.47, No.14, pp. 2077-2090, 2007.
[15] H. Kawakubo, U. Sato, and S. Murata, “Study on polishing performance of slurry discharge type magnetic polishing tool Finishing characteristics of non-ferromagnetic materials,” J. of the Japan Society for Abrasive Technology, Vol.58, No.4, pp. 247-252, 2014.
[16] H. Morinaga and K. Tamai, “Polishing Technology for 3D Shapes/Various Materials,” J. of the Japan Society for Precision Engineering, Vol.84, No.3, pp. 235-238. 2018.
[17] H. Guo, Y. Wu, D. Lu, M. Fujimoto, and M. Nomura, “Effects of pressure and shear stress on material removal rate in ultra-fine polishing of optical glass with magnetic compound fluid slurry,” J. of Materials Processing Technology, Vol.214, pp. 2759-2769, 2014.
[18] K. Shimada, T. Fujita, H. Oka, Y. Akagami, and S. Kamiyama, “Hydrodynamic and magnetized characteristics of MCF (magnetic compound fluid),” Trans. of the Japan Society of Mechanical Engineers., Vol.67, pp. 3034-3040, 2001.
[19] Y. Wu, T. Sato, W. Lin, K. Yamamoto, and K. Shimada, “Mirror surface finishing of acrylic resin using MCF-based polishing liquid,” Int. J. Abras. Technol., Vol.3, pp. 11-24, 2010.
[20] H. Guo, Y. Wu, D. Lu, M. Fujimoto, and M. Nomura, “Ultrafine Polishing of Electroless Nickel–Phosphorus-Plated Mold with Magnetic Compound Fluid Slurry,” Materials and Manufacturing Processes, Vo.29, pp. 1502-1509, 2014.

This article is published under a Creative Commons Attribution-NoDerivatives 4.0 Internationa License.

[1] [1] G. K. Skinner, “Diffractive/refractive optics for high energy astronomy, I. Gamma-ray phase Fresnel lenses,” Astronomy & Astrophysics, Vol.375, pp. 691-700, 2001.

[2] [2] J. Yan, K. Watanabe, and Y. Nakagawa, “Fabrication of Thin-Film Fresnel Optics by Combining Diamond Turning and Photolithographic Processes,” Int. J. Automation Technol., Vol.7, No.4, pp. 385-390, 2013.

[3] [3] H. Suzuki, T. Higuchi, N. Wajima, T. Kitajima, S. Okuyama, and H. Yamazaki, “Precision Grinding of Micro Fresnel Lens Molding Die – Feasibility Study on Precision Grinding of Tungsten Carbide –” J. of the Japan Society for Precision Engineering, Vol.65, No.8, pp. 1163-1168. 1999.

[4] [4] H. Suzuki, “Multi-Axis Controlled Ultraprecision Machining and Measurement,” Int. J. Automation Technol., Vol.3, No.3, pp. 227-232, 2009.

[5] [5] S. Yamamoto, M. Hirano, K. Nakamoto, T. Ishida, and Y. Takeuchi, “Study on Precision Machining of Glass Lens Mold with Minute Structures (2nd Report) – Ultraprecision Machining of Non-Axisymmetric Aspheric Glass Lens Mold with Micro Fresnel Shape –,” J. of the Japan Society for Precision Engineering, Vol.76, No.1, pp. 85-89. 2010.

[6] [6] E. Brinksmeier and O. Riemer, “Deterministic production of complex optical elements,” Int. J. of Prod. Eng. Comput., Vol.4, No.5, pp. 63-72, 2002.

[7] [7] W. Kordonski and D. Golini, “Progress Update in Magnetorheological Finishing,” Int. J. of Mod. PhysB, Vol.13, No.14n16, pp. 2205-2212, 1999.

[8] [8] S. Ogawa1, E. Aoyama, T. Hirogaki, Y. Onchi, and K. Oku, “Nano-Mirror Surface Generation for Hardened Steel Using Ultra-Low Pressure Super-Finishing,” Int. J. Automation Technol., Vol.3, No.4, pp. 433-444, 2009.

[9] [9] A. Gessenharter, O. Riemer, and E. Brinksmeier, “Polishing processes for structured surfaces,” Proc. of the 18th ASPE, 2003.

[10] [10] E. Brinksmeier, O. Riemer, and A. Gessenharter, “Finishing of structured surfaces by abrasive polishing,” Precision Engineering, Vol.30, No.3, pp. 325-336, 2006.

[11] [11] H. Nishida, K. Shimada, Y. Ido, N. Momose, and H. Yamamoto, “Characteristics of precision polishing for flat and concave surfaces of part of a spherical pit controlled by a magnetic field,” J. of the Japan Society for Abrasive Technology, Vol.61, No.12, pp. 666-673, 2017.

[12] [12] C. H. Lim, W. B. Kim, S. H. Lee, and J. I. Lee, “Surface polishing of three dimensional microstructures,” Proc. of the IEEE Int. Conf. on Micro Electro Mechanical Systems (MEMS), pp. 709-712, 2004.

[13] [13] W. B. Kim, S. H. Lee, and B. K. Min, “Surface Finishing and Evaluation of Three-Dimensional Silicon Microchannel Using Magnetorheological Fluid,” J. Manuf. Sci. Eng., Vol.126, No.4, pp. 772-778, 2005.

[14] [14] J. Seok, Y. J. Kim, K. I. Jang, B. K. Min, and S. J. Lee, “A study on the fabrication of curved surfaces using magnetorheological fluid finishing,” Int. J. of Machine Tools and Manufacture, Vol.47, No.14, pp. 2077-2090, 2007.

[15] [15] H. Kawakubo, U. Sato, and S. Murata, “Study on polishing performance of slurry discharge type magnetic polishing tool Finishing characteristics of non-ferromagnetic materials,” J. of the Japan Society for Abrasive Technology, Vol.58, No.4, pp. 247-252, 2014.

[16] [16] H. Morinaga and K. Tamai, “Polishing Technology for 3D Shapes/Various Materials,” J. of the Japan Society for Precision Engineering, Vol.84, No.3, pp. 235-238. 2018.

[17] [17] H. Guo, Y. Wu, D. Lu, M. Fujimoto, and M. Nomura, “Effects of pressure and shear stress on material removal rate in ultra-fine polishing of optical glass with magnetic compound fluid slurry,” J. of Materials Processing Technology, Vol.214, pp. 2759-2769, 2014.

[18] [18] K. Shimada, T. Fujita, H. Oka, Y. Akagami, and S. Kamiyama, “Hydrodynamic and magnetized characteristics of MCF (magnetic compound fluid),” Trans. of the Japan Society of Mechanical Engineers., Vol.67, pp. 3034-3040, 2001.

[19] [19] Y. Wu, T. Sato, W. Lin, K. Yamamoto, and K. Shimada, “Mirror surface finishing of acrylic resin using MCF-based polishing liquid,” Int. J. Abras. Technol., Vol.3, pp. 11-24, 2010.

[20] [20] H. Guo, Y. Wu, D. Lu, M. Fujimoto, and M. Nomura, “Ultrafine Polishing of Electroless Nickel–Phosphorus-Plated Mold with Magnetic Compound Fluid Slurry,” Materials and Manufacturing Processes, Vo.29, pp. 1502-1509, 2014.

Effects of Water Supply Using Ultrasonic Atomization on the Working Life of MCF Slurry in MCF Polishing

Mitsuyoshi Nomura*,†, Naoya Makita*, Tatsuya Fujii*, and Yongbo Wu**

Mitsuyoshi Nomura^,†, Naoya Makita^, Tatsuya Fujii^*, and Yongbo Wu^**