single-au.php

IJAT Vol.16 No.6 pp. 704-714
doi: 10.20965/ijat.2022.p0704
(2022)

Paper:

Analysis of Business Feasibility for Introduction of Retread Tires in Passenger Cars

Tomiya Kimura, Tetsuya Toma, and Masaru Nakano

Graduate School of System Design and Management (SDM), Keio University
Collaboration Complex, 4-1-1 Hiyoshi, Kohoku-ku, Yokohama, Kanagawa 223-8526, Japan

Corresponding author

Received:
May 18, 2022
Accepted:
July 1, 2022
Published:
November 5, 2022
Keywords:
sustainable manufacturing, life cycle assessment, retread tire, recycling, clean energy vehicles (CEV)
Abstract

The tire industry has employed effective CO2 reduction measures in the form of retread tires, which replace only those components that are exposed to the road’s surface. Due to safety concerns, lack of manufacturing technology, high cost, and other issues, retread tires in passenger cars are currently unavailable in Japan. This study aims to analyze the production cost and environmental impacts of retread tires in passenger cars in Japan. This study considered investments in and economies of scale of retread tires, which have lower profit margins than new tires after safety and manufacturing technology issues have been resolved; this is done when the carbon tax is equal to that in the EU. This reserach further examined the proportion of retread tires and new tires that are produced. The primary goal of this study is to determine which ratio of retread vs. new tire production is feasible for an optimal business portfolio. If a carbon tax equivalent to that in the EU was introduced in Japan and each company offered retread tires for passenger cars, this setup would not be profitable and overall costs would need to be lowered. To achieve this cost-effectiveness, it is necessary to extend the life of the equipment and to lower the initial investment. Furthermore, by calculating the costs involved using realistic production expenses, a more realistic cost for the introduction of retread tires for passenger cars can be achieved.

Cite this article as:
T. Kimura, T. Toma, and M. Nakano, “Analysis of Business Feasibility for Introduction of Retread Tires in Passenger Cars,” Int. J. Automation Technol., Vol.16 No.6, pp. 704-714, 2022.
Data files:
References
  1. [1] T. Nonaka and M. Nakano, “Carbon Taxation Using LCCO2 and LCC for Clean Energy Vehicles,” Trans. of the Japan Society of Mechanical Engineers C, Vol.77, No.783, pp. 4024-4033, 2011.
  2. [2] Ministryof Land, Infrastracture, Transport and Tourism, “List of Automobile Fuel Economy,” 2020 (in Japanese). https://www.mlit.go.jp/jidosha/jidosha_fr10_000044.html [Accessed February 14, 2022]
  3. [3] The Japan Automobile Tyre Manufacurers Association, “Tire LCCO2 Calculation Guidelines,” 2021 (in Japanese). https://www.jatma.or.jp/docs/environment_recycle/tire_calculation.pdf [Accessed June 30, 2021]
  4. [4] S. Nakane, “Retread Process and Technology,” J. of the Society of Rubber Science and Technology, Japan, Vol.85, No.6, pp. 204-207, 2012.
  5. [5] Nihon Keizai Shimbun, 2014 (in Japanese). https://www.nikkei.com/article/DGXNASDZ19H05_S4A720C1MM0000 [Accessed February 19, 2022]
  6. [6] Japan Retreaders’ Association, “Frequently Asked Questions” (in Japanese). https://www.retread.jp/faq [Accessed October 15, 2021]
  7. [7] M. Kojima (Ed.), “International Reuse and Developing Countries,” Institute of Developing Economies Japan Eternal Trade Organization, 2014 (in Japanese).
  8. [8] Ministry of the Environment, “Procurer’s Guide to Green Purchasing,” 2019 (in Japanese). https://www.env.go.jp/policy/hozen/green/g-law/tebiki/r3_tyoutatusya.pdf [Accessed November 18, 2021]
  9. [9] J. Rui et al., “Structure Design and Research on a New Tire Emergency Inflation System,” IOP Conf. Ser.: Mater. Sci. Eng., Vol.782, No.2, Article ID.0220572020.
  10. [10] Retreading Business, “Conti GreenConcept Tire Gives Nod to Passenger Retreading,” 2021. https://www.retreadingbusiness.com/latest-news/posts/2021/september/conti-greenconcept-tire-gives-nod-to-passenger-retreading [Accessed May 2, 2022]
  11. [11] Japan Retreaders’ Association (in Japanese). https://www.retread.jp/global-standard [Accessed March 22, 2022]
  12. [12] Y. Umeda, K. Kitagawa, Y. Hirose, K. Akaho, Y. Sakai, and M. Ohta, “Potential Impacts of the European Union’s Circular Economy Policy on Japanese Manufacturers,” Int. J. Automation Technol., Vol.14, No.6, pp. 857-866, 2020.
  13. [13] European Parliament, “UN/ECE Regulations R 108 and R 109,” 1999. https://www.europarl.europa.eu/doceo/document/E-5-1999-2379_EN.html?redirect [Accessed April 12, 2022]
  14. [14] G. Ferrer, “The economics of tire remanufacturing,” Resources, conservation and recycling, Vol.19, No.4, pp. 221-255, 1997.
  15. [15] S. Dabić-Ostojić et al., “Applying a mathematical approach to improve the tire retreading process. Resources,” Resources, Conservation and Recycling, Vol.86, pp. 107-117, 2014.
  16. [16] Q. Wang, S. Wang, and L. Jiang, “Establishment and Evaluation of Energy Consumption, Carbon Emission, and Economic Models of Retreaded Tires Based on Life Cycle Theory,” Mathematical Problems in Engineering, Vol.2021, Article ID.7938080, 2021.
  17. [17] B. Lebreton and A. Tuma, “A quantitative approach to assessing the profitability of car and truck tire remanufacturing,” Int. J. of Production Economics, Vol.104, No.2, pp. 639-652, 2006.
  18. [18] W. Abdul-Kader and M. S. Haque, “Sustainable tyre remanufacturing: an agent-based simulation modelling approach,” Int. J. of Sustainable Engineering, Vol.4, No.4, pp. 330-347, 2011.
  19. [19] D. Imanishi, “Environmental Regulation and Automobile Body Weight Reduction,” J. of the Japan Society of Colour Material, Vol.92, No.1, pp. 21-27, 2019.
  20. [20] R. Komiya and Y. Fujii, “Assessment of Energy Saving and CO2 Mitigation Potential by Electric Vehicle and Plg-in Hybrid Vehicle under Japan’s Power Generation Mix,” IEEJ Trans. on Power and Energy, Vol.133, No.1, pp. 10-18, 2013.
  21. [21] Ministry of the Environment, “Guidebook for Next Generation Vehicles: 2018-2019,” 2020 (in Japanese). https://www.env.go.jp/air/car/vehicles2018/zentai2018-2019.pdf [Accessed March 21, 2022]
  22. [22] S. T. Chua and M. Nakano, “Design of a taxation system to promote electric vehicles in Singapore,” C. Emmanouilidis et al. (Eds.), ”Advances in Production Management Systems: Competitive Manufacturing for Innovative Products and Services,” pp. 359-367, Springer, 2012.
  23. [23] T. Nonaka and M. Nakano, “Study of popularization policy of clean energy vehicles using life cycle assessment,” Proc. of the Next Generation Infrastructure Systems for Eco-Cities, pp. 1-6, 2010.
  24. [24] S. Kanari et al., “Development of Analysis Method for Long-Term CO2 Emissions to Consider Integrated Approach in Automotive Sector,” J. of Japan Society of Energy and Resources, Vol.43, No.2, pp. 53-64, 2022.
  25. [25] K. Romejko and M. Nakano, “Portfolio analysis of alternative fuel vehicles considering technological advancement, energy security and policy,” J. of Cleaner Production, Vol.142, pp. 39-49, 2017.
  26. [26] V. Krishnan et al., “An optimization model of energy and transportation systems: assessing the high-speed rail impacts in the United States,” Transp. Res. Part C: Emerg. Technol., Vol.54, pp. 131-156, 2015.
  27. [27] Y. Kishita and Y. Umeda, “Development of Japan’s Photovoltaic Deployment Scenarios in 2030,” Int. J. Automation Technol., Vol.11, No.4, pp. 583-591, 2017.
  28. [28] Y. Kishita et al., “Scenario building on the diffusion of fuel cell cogeneration systems for apartment houses,” Trans. of the JSME, Vol.81, No.821, pp. 294-299, 2015.
  29. [29] K. Kato, T. Nonaka, and M. Nakano, “Optimization Model for Global Portfolio of Clean Energy Vehicles Considering Metal Resource,” Trans. of the Japan Society of Mechanical Engineers. C, Vol.79, pp. 77-89, 2013.
  30. [30] Y. Arimori and M. Nakano, “Portfolio Optimization for Clean Energy Vehicles in Japan,” Trans. of the Japan Society of Mechanical Engineers. C, Vol.78, pp. 2572-2582, 2012.
  31. [31] Ministry of Land, Infrastracture, Transport and Tourism, “Investigation of defects in vehicles prior to maintenance at the time of renewal inspections,” 2005 (in Japanese). https://www.mlit.go.jp/jidosha/iinkai/seibi/6houkokusyo.pdf [Accessed February 17, 2022]
  32. [32] Y. Nakajima, “History of Application of CAE to Tire,” J. of the Society of Rubber Science and Technology, Japan, Vol.89, No.6, pp. 151-156, 2016.
  33. [33] The Japan Automobile Tyre Manufacurers Association, “Number of tires sold for new vehicles in 2020,” 2021 (in Japanese). https://www.jatma.or.jp/php_script/download_stat_docs.php?file_path=%27c3RhdGlzdGljcy8yL21lbWJlci8xXzIwMjBfMTIucGRm%27 [Accessed February 15, 2022]
  34. [34] Ministry of the Environment, “About the Carbon Tax,” 2021 (in Japanese). https://www.env.go.jp/council/06earth/%E7%82%AD%E7%B4%A0%E7%A8%8E%E3%81%AB%E3%81%A4%E3%81%84%E3%81%A6.pdf [Accessed March 1, 2022]
  35. [35] Nihon Keizai Shimbun, 2020 (in Japanese). https://www.nikkei.com/article/DGXZQOCC179Q60X10C22A2000000 [Accessed February 18, 2022]

*This site is desgined based on HTML5 and CSS3 for modern browsers, e.g. Chrome, Firefox, Safari, Edge, Opera.

Last updated on Apr. 05, 2024