Effects of Tool Edge Geometry on Cutting Temperature in Continuous Cutting of Case Hardened Steel

Ryutaro Tanaka; Akira Hosokawa; Tatsuaki Furumoto; Takashi Ueda

doi:10.20965/ijat.2013.p0313

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IJAT Vol.7 No.3 pp. 313-320

doi: 10.20965/ijat.2013.p0313

(2013)

Paper:

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Effects of Tool Edge Geometry on Cutting Temperature in Continuous Cutting of Case Hardened Steel

Ryutaro Tanaka^*, Akira Hosokawa^, Tatsuaki Furumoto^,
and Takashi Ueda^**

^*Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima, Hiroshima 739-8527, Japan

^**Institute of Science and Engineering, Kanazawa University, Kakuma-machi, Kanazawa, Ishikawa 920-1192, Japan

Received:

November 15, 2012

Accepted:

March 13, 2013

Published:

May 5, 2013

Keywords:

turning, cutting temperature, negative land angle, horned radius, nose radius

Abstract

This study was conducted to investigate the effects of tool edge geometry on cutting temperature in the continuous cutting of case hardened steel. The tool edge temperature was measured using a two-color pyrometer with an optical fiber. The tool flank temperature increased with the negative land angle. When the flank wear VB was 0.05 mm, the tool flank temperature was only a little higher than with a new insert. However, when the flank wear VB was 0.1 mm, the tool flank temperature was dramatically higher. A horned insert resulted in higher tool flank temperature than when an insert without a horned edge was used. The tendency was remarkable at larger negative land angles and wider flank wear widths. Tool flank temperature increased with an increase in the nose radius of inserts. When comparing inserts with the same nose radius, the insert with the wiper edge caused higher tool flank temperatures than did the insert without the wiper edge.

Cite this article as:

R. Tanaka, A. Hosokawa, T. Furumoto, and T. Ueda, “Effects of Tool Edge Geometry on Cutting Temperature in Continuous Cutting of Case Hardened Steel,” Int. J. Automation Technol., Vol.7 No.3, pp. 313-320, 2013.

Data files:

References

[1] M. Liu, J. Takagi, and A. Tsukuda, “Effect of tool nose radius and tool wear on residual stress distribution in hard turning of bearing steel,” J. of Materials Processing Technology, Vol.150, 2004.
[2] R. Tanaka, H. Morishita, A. Hosokawa, T. Ueda, T. Furumoto, and Y. Lin, “Cutting Tool Edge Temperature in Finish Hard Turning of Case Hardened Steel,” Key Engineering Materials, Vol.407-408, p. 538, 2009.
[3] T. Ueda, A. Hosokswa, and A. Yamamoto, “Studies on Temperature of Abrasive Grains in Grinding – Application of Infrared Radiation Pyrometer –,” Trans. ASME, J. of Engineering for Industry, Vol.107, p. 127, 1985.
[4] H. Nishimoto, R. Tanaka, A. Hosokawa, T. Ueda, and T. Furumoto, “Development of tool edge temperature measurement method in wet cutting – Application for CBN and Poly Crystalline Diamond tools –,” J. of Advanced Mechanical Design, Systems, and Manufacturing, Vol.6, No.6, p. 916, 2012.
[5] A. H.Mahfudz, K. Yamada, A. Hosokawa, K. Yamada, and T. Ueda, “Investigation of Temperature at Tool-Chip interface in Turning using Two-Color Pyrometer,” Trans. of the ASME, Vol.124, p. 200, 2002.
[6] T. Ueda, A. Hosokawa, K. Oda, and K. Yamada, “Temperature on Flank Face of Cutting Tool in High Speed Milling,” CIRP Annals – Manufacturing Technology, Vol.50, No.1, p. 37, 2001.
[7] T. Ueda, R. Nozaki, and A. Hosokawa, “Temperature Measurement of Cutting Edge in Drilling – Effect of Oil Mist –,” CIRP Annals – Manufacturing Technology, Vol.56, No.1, p. 93, 2007.
[8] L. Qian and M. R. Hossan, “Effect on cutting force in turning hardened tool steels with cubic boron nitride inserts,” J. of Materials Processing Technology, Vol.191, p. 274, 2007.
[9] J. M. Zhou, H. Walter, M. Andersson, and J. E. Stahl, “Effect of chamfer angle on wear of PCBN cutting tool,” Int. J. of Machine Tools & Manufacture, Vol.43, p. 301, 2003.
[10] K. Shintani, M. Ueki, and Y. Fujimura, “Optimum tool geometry of CBN tool for continuous turning of carburized steel,” Int. J. of Machine Tools and Manufacture, Vol.29, No.3, p. 403, 1989.
[11] T. Özel, “Modeling of hard part machining: effect of insert edge preparation in CBN cutting tools,” J. of Materials Processing Technology, Vol.141, p. 284, 2003.

This article is published under a Creative Commons Attribution-NoDerivatives 4.0 Internationa License.

[1] [1] M. Liu, J. Takagi, and A. Tsukuda, “Effect of tool nose radius and tool wear on residual stress distribution in hard turning of bearing steel,” J. of Materials Processing Technology, Vol.150, 2004.

[2] [2] R. Tanaka, H. Morishita, A. Hosokawa, T. Ueda, T. Furumoto, and Y. Lin, “Cutting Tool Edge Temperature in Finish Hard Turning of Case Hardened Steel,” Key Engineering Materials, Vol.407-408, p. 538, 2009.

[3] [3] T. Ueda, A. Hosokswa, and A. Yamamoto, “Studies on Temperature of Abrasive Grains in Grinding – Application of Infrared Radiation Pyrometer –,” Trans. ASME, J. of Engineering for Industry, Vol.107, p. 127, 1985.

[4] [4] H. Nishimoto, R. Tanaka, A. Hosokawa, T. Ueda, and T. Furumoto, “Development of tool edge temperature measurement method in wet cutting – Application for CBN and Poly Crystalline Diamond tools –,” J. of Advanced Mechanical Design, Systems, and Manufacturing, Vol.6, No.6, p. 916, 2012.

[5] [5] A. H.Mahfudz, K. Yamada, A. Hosokawa, K. Yamada, and T. Ueda, “Investigation of Temperature at Tool-Chip interface in Turning using Two-Color Pyrometer,” Trans. of the ASME, Vol.124, p. 200, 2002.

[6] [6] T. Ueda, A. Hosokawa, K. Oda, and K. Yamada, “Temperature on Flank Face of Cutting Tool in High Speed Milling,” CIRP Annals – Manufacturing Technology, Vol.50, No.1, p. 37, 2001.

[7] [7] T. Ueda, R. Nozaki, and A. Hosokawa, “Temperature Measurement of Cutting Edge in Drilling – Effect of Oil Mist –,” CIRP Annals – Manufacturing Technology, Vol.56, No.1, p. 93, 2007.

[8] [8] L. Qian and M. R. Hossan, “Effect on cutting force in turning hardened tool steels with cubic boron nitride inserts,” J. of Materials Processing Technology, Vol.191, p. 274, 2007.

[9] [9] J. M. Zhou, H. Walter, M. Andersson, and J. E. Stahl, “Effect of chamfer angle on wear of PCBN cutting tool,” Int. J. of Machine Tools & Manufacture, Vol.43, p. 301, 2003.

[10] [10] K. Shintani, M. Ueki, and Y. Fujimura, “Optimum tool geometry of CBN tool for continuous turning of carburized steel,” Int. J. of Machine Tools and Manufacture, Vol.29, No.3, p. 403, 1989.

[11] [11] T. Özel, “Modeling of hard part machining: effect of insert edge preparation in CBN cutting tools,” J. of Materials Processing Technology, Vol.141, p. 284, 2003.

Effects of Tool Edge Geometry on Cutting Temperature in Continuous Cutting of Case Hardened Steel

Ryutaro Tanaka*, Akira Hosokawa**, Tatsuaki Furumoto**, and Takashi Ueda**

Ryutaro Tanaka^*, Akira Hosokawa^, Tatsuaki Furumoto^,
and Takashi Ueda^**