Development of an Intelligent Stage with Sensor-Less Cutting Force and Torque Monitoring   Function

Takafumi Kamigochi; Yasuhiro Kakinuma

doi:10.20965/ijat.2012.p0736

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IJAT Vol.6 No.6 pp. 736-741

doi: 10.20965/ijat.2012.p0736

(2012)

Paper:

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Development of an Intelligent Stage with Sensor-Less Cutting Force and Torque Monitoring Function

Takafumi Kamigochi^* and Yasuhiro Kakinuma^**

^*School of Integrated Design Engineering, Graduate School of Science and Technology, Keio University, 3-14-1 Hiyoshi, Kohoku-ku, Yokohama, Kanagawa 223-8522, Japan

^**Department of System Design Engineering, Faculty of Science and Technology, Keio University, 3-14-1 Hiyoshi, Kohoku-ku, Yokohama, Kanagawa 223-8522, Japan

Received:

April 20, 2012

Accepted:

August 21, 2012

Published:

November 5, 2012

Keywords:

cutting torque, monitoring, twin drive, disturbance observer, machine tool table

Abstract

Intelligent machine tool is required to implement highprecision process monitoring for judging the abnormal tool conditions. Various techniques have been widely researched and studied to maintain machine tool in good condition and to detect tool wear. The occurrence of tool wear can be detected by monitoring the cutting torque, which is basic information for machining. The purpose of this study was to propose a sensor-less cutting force and torque monitoring method and to develop an intelligent stage using this method.

Cite this article as:

T. Kamigochi and Y. Kakinuma, “Development of an Intelligent Stage with Sensor-Less Cutting Force and Torque Monitoring Function,” Int. J. Automation Technol., Vol.6 No.6, pp. 736-741, 2012.

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References

[1] I. N. Tansel and C. McLaughlin, “Detection of tool breakage in milling operations I: The time series analysis approach,” Int. J. Mach. Tools Manuf., Vol.33, No.4, pp. 531-544, 1993.
[2] X. Li and X. Yao, “Multi-scale statistical process monitoring in machining,” IEEE Trans. Ind. Electron., Vol.52, No.3, pp. 924-927, 2005.
[3] Y. Altintas, “Prediction of Cutting Forces and Tool Breakage in Milling from Feed Drive Current Measurements,” Trans. of ASME, Vol.114, No.4, pp. 386-394, 1992.
[4] D. Kurihara, Y. Kakinuma, and S. Katsura, “Sensorless Cutting Force Monitoring Using Parallel Disturbance Observer,” IJAT, Vol.3, No.4, pp. 415-421, 2009.
[5] K. Umezawa, Y. Kakinuma, S. Katsura, K. Ohnishi, T. Aoyama, and K. Yokoi, “Interaction mode control for the machine tool table with three linear servo motors,” J. of Advanced Mechanical design, Systems, and Manufacturing, Vol.2, No.4, pp. 482-492, 2008.

This article is published under a Creative Commons Attribution-NoDerivatives 4.0 Internationa License.

[1] [1] I. N. Tansel and C. McLaughlin, “Detection of tool breakage in milling operations I: The time series analysis approach,” Int. J. Mach. Tools Manuf., Vol.33, No.4, pp. 531-544, 1993.

[2] [2] X. Li and X. Yao, “Multi-scale statistical process monitoring in machining,” IEEE Trans. Ind. Electron., Vol.52, No.3, pp. 924-927, 2005.

[3] [3] Y. Altintas, “Prediction of Cutting Forces and Tool Breakage in Milling from Feed Drive Current Measurements,” Trans. of ASME, Vol.114, No.4, pp. 386-394, 1992.

[4] [4] D. Kurihara, Y. Kakinuma, and S. Katsura, “Sensorless Cutting Force Monitoring Using Parallel Disturbance Observer,” IJAT, Vol.3, No.4, pp. 415-421, 2009.

[5] [5] K. Umezawa, Y. Kakinuma, S. Katsura, K. Ohnishi, T. Aoyama, and K. Yokoi, “Interaction mode control for the machine tool table with three linear servo motors,” J. of Advanced Mechanical design, Systems, and Manufacturing, Vol.2, No.4, pp. 482-492, 2008.

Development of an Intelligent Stage with Sensor-Less Cutting Force and Torque Monitoring Function

Takafumi Kamigochi* and Yasuhiro Kakinuma**

Takafumi Kamigochi^* and Yasuhiro Kakinuma^**