Top > IJAT > Process Monitoring and Control of Machining Operations

single-au.php

IJAT Vol.5 No.3 pp. 403-411
doi: 10.20965/ijat.2011.p0403
(2011)

Paper:

Views over last 60 days: 760

Process Monitoring and Control of Machining Operations

Fritz Klocke, Stephan Kratz, Thomas Auerbach,
Sascha Gierlings, Guido Wirtz, and Dražen Veselovac

Laboratory for Machine Tools and Production Engineering Aachen, RWTH Aachen University, Steinbachstrasse 19, 52074 Aachen, Germany

Received:
January 31, 2011
Accepted:
March 31, 2011
Published:
May 5, 2011
Creative Commons License
Keywords:
process monitoring, process control, milling, drilling, broaching
Abstract
In today’s production, the overall technical aim of a monitoring and control system is to introduce robust manufacturing with maximum performance. Generating targeted values means to transfer production know-how to the application of monitoring and control strategies, whereas such systems include a decisive potential for increasing added value in production companies. Especially in complex processes, important operational sequences should be analyzed and optimized online by means of system analysis and control. This paper reviews certain aspects and introduces recent investigations on process monitoring and control strategies for milling, drilling and broaching operations.
Cite this article as:
F. Klocke, S. Kratz, T. Auerbach, S. Gierlings, G. Wirtz, and D. Veselovac, “Process Monitoring and Control of Machining Operations,” Int. J. Automation Technol., Vol.5 No.3, pp. 403-411, 2011.
Data files:
References
  1. [1] L. Dohner et al., “Mitigation of chatter instabilities in milling by active structural control,” Journal of Sound and Vibration, Vol.269, Nos.1-2, pp. 197-211, 2004.
  2. [2] R. Faasen, “Chatter Presiction and Control For High Speed Milling,” Dissertation Technical University of Einhoven, 2007.
  3. [3] I.Mane et al., “Stability-based spindle speed control during flexible workpiece high-speed milling,” International Journal of Machine Tools and Manufacture, Vol.48, Nos.2, pp. 184-194, 2008.
  4. [4] K. Weinert, P. Kersting, T. Surmann, and D. Biermann, “Modeling regenerative workpiece vibrations in five-axis milling,” Production Engineering Research and Development, Vol.2, No.3, pp. 255-260, 2008.
  5. [5] B. Denkena and C. Schmidt, “Experimental investigation and simulation of machining thin-walled workpieces,” Production Engineering Research and Development, Vol.1, No.4, pp. 343-350, 2007.
  6. [6] W. B. Ferry, and Y. Altintas, “Virtual Five-Axis Flank Milling of Jet Engine Impellers – Part II: Feed Rate Optimization of Five-Axis Flank Milling,” ASME Journal of Manufacturing Science and Engineering, Vol.130, No.1, 2008.
  7. [7] C. Hagemeyer and A. Mumm, “Verbesserungen der Fertigungssicherheit beim Tiefbohren durch Fuzzy-Control. Untersuchungen an einem Prozessmodell,” Spanenende Fertigung, Vulkan, Essen, pp. 569-592, 1994.
  8. [8] K. Weinert, T. Bruchhaus, J. Jasper, and D. Thamke, “Application of Fuzzy Control for Deep Hole Drilling Processes,” Production Engineering, WGP, Vol.2, No.2, pp. 7-10, 1995.
  9. [9] K.Weinert, C. Peters, and J.Mehnen, “Analyse der Prozessdynamik beim Einlippen-Tiefbohren,” WT Werkstattstechnik, Vol.91, No.8, Springer VDI, pp. 510-513, 2001.
  10. [10] K. Weinert, C. Peters, and J. Mehnen, “Rechnerbasierte Prozess-Zustandserkennung beim Einlippen-Tiefbohren,” VDI-Z, Vol.144, No.1/2, pp. 48-51, 2002.
  11. [11] K.Weinert, T. Surmann, and M. Kersting, “Online-Prozessregelung für das Einlippentiefbohren,” WTWerkstattstechnik online, Vol.95, No.1/2, Springer VDI, pp. 76-79, 2005.
  12. [12] U. Heisel, J. Rothmund, R. Eisseler, and N. Kumanuvong, “Spanformbeeinflussung durch Schwingungseinkopplung beim Einlippenbohren,” ZWF Zeitung für wirtschaftlichen Fabrikbetrieb, Vol.98, No.10, pp. 486-489, 2003.
  13. [13] U. Heisel and R. Eisseler, “Hybride Bearbeitung beim Einlippentiefbohren, Beeinflussung der Spanlänge durch Schwingungseinkopplung,” Universität Stuttgart. In: Präzisions- und Tiefbohren aktuell, VDI Berichte Nr. 1897, VDI, Düsseldorf, 2006.
  14. [14] U. Heisel, C. Potthast, R. Eisseler, D. Klotz, and J. Wallaschek, “Piezoelectric Actuator Design for Ultrasonically Assisted Deep Hole Drilling,” Journal of Electroceramics,
    ISSN 1385-3449 (Print) 1573-8663 (online), 2007.
  15. [15] U. Heisel and R. Eisseler, “Erweiterung der Verfahrensgrenzen beim Einlippentiefbohren,” VDI- Berichte Nr. 2054, VDI-Berichte, Düsseldorf, S. 3-17, 2008.
  16. [16] D. A. Axinte and N. Gindy, “Tool condition monitoring in broaching,” Wear, Vol.254, pp. 370-382, 2003.
  17. [17] J. Fleischer, J. Schmidt, and H. Lang, “Werkzeug- und Prozessgestaltung für das Trocken-Räumen,” VDI-Z Integrierte Produktion Ausgabe II, Special Werkzeuge 2004, pp. 26-29, 2004.

Creative Commons License  This article is published under a Creative Commons Attribution-NoDerivatives 4.0 Internationa License.

*This site is desgined based on HTML5 and CSS3 for modern browsers, e.g. Chrome, Firefox, Safari, Edge, Opera.

Last updated on Oct. 01, 2024