Development of a Desktop Machine Tool for Mirror Surface Grinding

Hitoshi Ohmori; Yoshihiro Uehara

doi:10.20965/ijat.2010.p0088

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IJAT Vol.4 No.2 pp. 88-96

doi: 10.20965/ijat.2010.p0088

(2010)

Paper:

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Development of a Desktop Machine Tool for Mirror Surface Grinding

Hitoshi Ohmori and Yoshihiro Uehara

Materials Fabrication Laboratory, the Institute of Physical and Chemical Research (RIKEN), 2-1 Hirosawa, Wako, Saitama 351-0198, Japan

Received:

October 29, 2009

Accepted:

December 24, 2009

Published:

March 5, 2010

Keywords:

ELID grinding, cast iron bonded diamond wheel, aspherical lens, desktop machine tool

Abstract

This paper is a report on the process of developing a desktop machine tool to be used in “Micro Workshops.” It incorporates emerging technologies for the production of “micro parts and components” as a new Monotsukuri The resultant desktop machine tool was developed after designing structures which simultaneously meet both requirements of lighter weight and sufficient rigidity and which prove to be capable of producing mirror quality finish using the electrolytic in-process dressing (ELID) grinding .system.
In order to verify the successful achievement of mirror surface grinding, a fine grain (#8000) abrasive grinding wheel used in the ELID grinding system was employed to generate an aspherical surface by cross grinding technique after completion of development on the aforementioned simultaneous achievement of lightness and rigidity for mainframe structure of the machine.
The grinding wheels used in this experiment were a grinding wheel of #1200 diamond abrasive grain bonded with cast iron and another type of grinding wheel of #8000 cerium oxide abrasive grain bonded with metal resin.
As the basic experiment, a silica-glass workpiece was ground and finished using the cross-grinding technique. The result showed that stable grinding and finishing operations can be achieved without burning during grinding even by using a very fine abrasive grain of #8000 or higher.

Cite this article as:

H. Ohmori and Y. Uehara, “Development of a Desktop Machine Tool for Mirror Surface Grinding,” Int. J. Automation Technol., Vol.4 No.2, pp. 88-96, 2010.

Data files:

References

[1] H. Ohmori, “The state-of-the-art of development on “MICROWORK-SHOP”,” Proceedings of RIKEN Symposium, Vol.5, pp. 56-60, 1999.
[2] Micro-fabrication Project, http://www.micro.ne.jp/
[3] ELID-Project, http://www.elid.ne.jp/main.html
[4] Y. Uehara, H. Ohmori, Y. Yamagata, S. Moriyasu, and W. Lin, “Development of “micro-workshop” – microfabrication using desktop machine with elid system – ,” 2002 Japan-USA Symposium on Flexible Automation Conf., Hiroshima, Japan, 357-362, July 14-17, 2002.
[5] H. Ohmori , U. Yoshihiro, W. Yutaka, S. Toru, L. Weimin, K. Kazutoshi, M. Norihide, and M. Asami, “Micro-mechanical Fabrication on Desktop Machine-Tools,” 1st Topical Meeting on Microfactories “DesktopMEMS and Nano Factories” (TMMF2005), Tsukuba, Japan.
[6] H. Ohmori, S. Morita, Y. Uehara, W. Lin, T. Suzuki, and T. S. Kwak, “Nano-precision Machining-Approach on Desktop Fabrication System,” Tool Engineer, Vol.45, pp. 32-37, 2004.5.
[7] Masakazu Kurata, “Human Factors in Equipment Design : Human Engineering,” Journal of the Japan Society of Mechanical Engineers, Vol.64, No.504, pp. 135-143, 1960 (in Japanese).
[8] Haruna Co., Ltd., http://www.haruna-ltd.co.jp/technology/cassette/about/index.html
[9] Seiko Precision Co., Ltd., http://www.seiko-p.co.jp/pl/qsystem01_2.html
[10] Funuc Co., Ltd., http://www.fanuc.co.jp/ja/product/new_product/2006/0603/0603_roboshots2 000ib.html
[11] H. Ohmori, “ELID-Grinding Technology,” Kogyo Chosakai Publishing Ltd. 128, 2000.

This article is published under a Creative Commons Attribution-NoDerivatives 4.0 Internationa License.

[1] [1] H. Ohmori, “The state-of-the-art of development on “MICROWORK-SHOP”,” Proceedings of RIKEN Symposium, Vol.5, pp. 56-60, 1999.

[2] [2] Micro-fabrication Project, http://www.micro.ne.jp/

[3] [3] ELID-Project, http://www.elid.ne.jp/main.html

[4] [4] Y. Uehara, H. Ohmori, Y. Yamagata, S. Moriyasu, and W. Lin, “Development of “micro-workshop” – microfabrication using desktop machine with elid system – ,” 2002 Japan-USA Symposium on Flexible Automation Conf., Hiroshima, Japan, 357-362, July 14-17, 2002.

[5] [5] H. Ohmori , U. Yoshihiro, W. Yutaka, S. Toru, L. Weimin, K. Kazutoshi, M. Norihide, and M. Asami, “Micro-mechanical Fabrication on Desktop Machine-Tools,” 1st Topical Meeting on Microfactories “DesktopMEMS and Nano Factories” (TMMF2005), Tsukuba, Japan.

[6] [6] H. Ohmori, S. Morita, Y. Uehara, W. Lin, T. Suzuki, and T. S. Kwak, “Nano-precision Machining-Approach on Desktop Fabrication System,” Tool Engineer, Vol.45, pp. 32-37, 2004.5.

[7] [7] Masakazu Kurata, “Human Factors in Equipment Design : Human Engineering,” Journal of the Japan Society of Mechanical Engineers, Vol.64, No.504, pp. 135-143, 1960 (in Japanese).

[8] [8] Haruna Co., Ltd., http://www.haruna-ltd.co.jp/technology/cassette/about/index.html

[9] [9] Seiko Precision Co., Ltd., http://www.seiko-p.co.jp/pl/qsystem01_2.html

[10] [10] Funuc Co., Ltd., http://www.fanuc.co.jp/ja/product/new_product/2006/0603/0603_roboshots2 000ib.html

[11] [11] H. Ohmori, “ELID-Grinding Technology,” Kogyo Chosakai Publishing Ltd. 128, 2000.