Research Paper:
Fault Detection and Diagnosis Based on Sparse Autoencoder for Tunnel Drilling Rig in Underground Coal Mine
Haitao Song*1,*2, Shatie Zuo*3, Aoxue Yang*1,*4,*5,, Yafeng Yao*2, and Xuzhi Lai*1,*4,*5
*1School of Artificial Intelligence and Automation, China University of Geosciences
No.388 Lumo Road, Hongshan District, Wuhan, Hubei 430074, China
*2CCTEG Xi’an Research Institute (Group) Co., Ltd.
No.82 Jinye 1st Road, Gaoxin District, Xi’an, Shaanxi 710077, China
*3School of Future Technology, China University of Geosciences
No.388 Lumo Road, Hongshan District, Wuhan, Hubei 430074, China
*4Hubei Key Laboratory of Advanced Control and Intelligent Automation for Complex Systems
No.388 Lumo Road, Hongshan District, Wuhan, Hubei 430074, China
*5Engineering Research Center of Intelligent Technology for Geo-Exploration, Ministry of Education
No.388 Lumo Road, Hongshan District, Wuhan, Hubei 430074, China
Corresponding author
Tunnel drilling rig is the key equipment used for exploration in underground coal mine. Because it operates for long periods in environments characterized by high humidity, intense vibration, pressure fluctuations, and unstable geological formations, various faults tend to appear frequently. If these faults are not identified in time, they may gradually worsen and ultimately result in severe accidents. Traditional fault detection methods mainly rely on manual inspection, which makes it difficult to obtain reliable information and respond effectively under complex and changing working conditions. To overcome these shortcomings, this study proposes a fault detection approach based on a sparse autoencoder. The raw signals, including pressure, speed, and feed rate, are first preprocessed. After that, a normal operating model of the drilling rig is learned through the sparse autoencoder. Faults are then detected by comparing the real-time reconstruction errors with a preset threshold. Finally, experiments based on actual drilling data are performed, and the results demonstrate the effectiveness of the proposed method.
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