A single-use aircraft launch system using a small helium balloon concept was proposed to elevate the likelihood of successful high-altitude flight tests above 30 km. The system, capable of carrying a payload of 0.5 kg, has been developed and reported. Completing the flight within a range of 92 km, which represents the maximum communication distance between the airborne flight system and the ground station for operational phase control, is imperative. Therefore, a straightforward method for simulating flight trajectories was outlined to determine launch windows and suitable locations to ensure flight completion within uninhabited areas. Simulation studies revealed that the shortest landing distance was obtained during summer at the selected launch site. Additionally, a parameter study was conducted to assess the influence of varying ascent velocities on the targeted flight test altitude, which depends on the payload weight and helium gas volume. Consequently, the parameter study results established the constraints for flight model design. A demonstration flight was conducted in 2023 to validate the feasibility of the system for high-altitude flight experiments. This flight successfully released the flight model at 31 km and recovered flight data before landing on the sea surface. The proposed system concept offers an expedited approach to aircraft design for operating in thin air. It enables component function tests and scaled model flights as an alternative to employing large high-altitude balloons for high-altitude experiments.

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