single-rb.php

JRM Vol.35 No.1 pp. 145-152
doi: 10.20965/jrm.2023.p0145
(2023)

Paper:

Training Simulator for Manual Lathe Operation Using Motion Capture – Addition of Teaching Function and Evaluation of Training Effectiveness –

Nobuyoshi Hashimoto

University of Shiga Prefecture
2500 Hassaka-cho, Hikone City, Shiga 522-8533, Japan

Received:
March 1, 2022
Accepted:
September 27, 2022
Published:
February 20, 2023
Keywords:
mixed reality, skill training, safety education, manual lathe operation
Abstract

Numerous training simulators have been developed using virtual reality (VR) owing to their various advantages. Systems for training machine operations with physical movements face differences in the operational feel between actual and virtual machines. Moreover, virtual training is problematic in safety education because trainees in safe virtual environments can exhibit unsafe behavior in reality. To solve these problems, a previous study developed a virtual reality (VR) system to train a lathe operation with mixed reality using a motion capture system. This study included a function to teach the procedure and safety precautions for straight turning operations using a lathe. To evaluate the training effectiveness of this system, an experiment was conducted to compare learning using a video. Testees were divided into a simulator group, who learned with the system, and a video group, who learned with the video material. Work on the actual lathe by each testee after learning, was evaluated. Consequently, the actual work by the testees who used this system had fewer errors and shorter standstill times in which they attempted to recollect the next phase task. Although the number of trainees was small, this relationship had a statistical advantage. In the actual work, all the testees in the video group entered the danger area; however, only half of the testees in the simulator group entered the danger area. Therefore, a trainee using a simulator can remember the work process more reliably and accurately and perform it safely. Moreover, trainees who have undergone training several times should be able to perform actual work without making operational errors or engaging in unsafe behaviors.

View of a trainee on the simulator

View of a trainee on the simulator

Cite this article as:
N. Hashimoto, “Training Simulator for Manual Lathe Operation Using Motion Capture – Addition of Teaching Function and Evaluation of Training Effectiveness –,” J. Robot. Mechatron., Vol.35 No.1, pp. 145-152, 2023.
Data files:
References
  1. [1] X. Liang, H. Kato, N. Hashimoto, and K. Okawa, “Simple Virtual Reality Skill Training System for Manual Arc Welding,” J. Robot. Mechatron., Vol.26, No.1, pp. 78-84, 2014.
  2. [2] A. P. Byrd, R. T. Stone, R. G. Anderson, and K. Woltjer, “The use of virtual welding simulators to evaluate experienced welders,” Welding J., Vol.94, No.12, pp. 389-395, 2015.
  3. [3] M. Ito, Y. Funahara, S. Saiki, Y. Yamazaki, and Y. Kurita, “Development of a Cross-Platform Cockpit for Simulated and Tele-Operated Excavators,” J. Robot. Mechatron., Vol.31, No.2, pp. 231-239, 2019.
  4. [4] J. Guo, S. Guo, N. Xiao, and B. Gao, “Virtual Reality Simulators Based on a Novel Robotic Catheter Operating System for Training in Minimally Invasive Surgery,” J. Robot. Mechatron., Vol.24, No.4, pp. 649-655, 2012.
  5. [5] N. Tsuda, T. Ehiro, Y. Nomura, and N. Kato, “Training to Improve the Landing of an Uninjured Leg in Crutch Walk Using AR Technology to Present an Obstacle,” J. Robot. Mechatron., Vol.33, No.5, pp. 1096-1103, 2021.
  6. [6] K. Takahashi, H. Inomo, W. Shiraki, C. Isouchi, and M. Takahashi, “Experience-Based Training in Earthquake Evacuation for School Teachers,” J. Disaster Res., Vol.12, No.4, pp. 782-791, 2017.
  7. [7] C. Xudong and Z. Lizhi, “The application and development prospect of the simulation of numerical control lathe in vocational and technical colleges,” Sixth Int. Conf. on Instrumentation & Measurement, Computer, Communication and Control (IMCCC 2016), pp. 741-744, 2016.
  8. [8] N. Hashimoto, H. Kato, J. Aoyado, S. Higuchi, and K. Okawa, “Training of Workpiece Centering Operation on Lathe by the Simulator,” J. of the Japan Society for Precision Engineering, Vol.79, No.8, pp. 779-783, 2013 (in Japanese).
  9. [9] N. Hashimoto, “Fundamentals of Virtual Reality and Application to Welding Skill Training,” J. of the Japan Welding Society, Vol.87, No.3, pp. 182-185, 2018 (in Japanese).
  10. [10] O. Watanabe, “Development of a Simplified Lathe Work Simulator and the Application for the Manufacturing Practice,” J. of JSEE, Vol.60, No.4, pp. 50-55, 2012.
  11. [11] T. Kawashimo, D. Doyo, T. Yamaguchi, R. Nakajima, and T. Matsumoto, “Development of a Training System for Lathe Operation Using a Simulator with Relationship between Speed of Tool Feed and Cutting Sound/Shape of Chips,” Industrial Engineering and Management Systems, Vol.14, No.2, pp. 175-182, 2015.
  12. [12] J.-M. Shin, K. Jin, and S.-Y. Kim, “Investigation and evaluation of a virtual reality vocational training system for general lathe,” Proc. of the 11th Int. Conf. on Computer Supported Education (CSEDU 2019), Vol.2, pp. 440-445, 2019.
  13. [13] S. Ryumae and W. Takano, “Virtual Training Systems for Introductory Education of Technical Skills,” J. of Japanese Society for Engineering Education, Vol.68, No.1, pp. 119-121, 2020 (in Japanese).
  14. [14] E. Isleyen and H. S. Duzgun, “Use of virtual reality in underground roof fall hazard assessment and risk mitigation,” Proc. of the 11th Int. Conf. on Computer Supported Education, Vol.2, pp. 440-445, 2019.
  15. [15] K. van Paridon, M. A. Timmis, and S. S. Esfahlani, “Development and evaluation of a virtual environment to assess cycling hazard perception skills,” Sensors, Vol.21, No.162, Article No.5499, 2021.
  16. [16] T. Sawada, H. Uda, A. Suzuki, K. Tomori, K. Ohno, H. Iga, Y. Okita, and Y. Fujita, “The pilot study of the hazard perception test for evaluation of the driver’s skill using virtual reality,” Electronics, Vol.10, No.91, Article No.1114, 2021.
  17. [17] A. M. Reyes, O. O. V. Villegas, E. M. Bojórquez, V. G. C. Sánchez, and M. Nandayapa, “A mobile augmented reality system to support machinery operations in scholar environments,” Comput. Appl. Eng. Educ., Vol.24, No.6, pp. 967-981, 2016.
  18. [18] M. Chiba, H. Sasagawa, and N. Sugimoto, “Development Safety Simulator for Lathe Turning,” J. of Japanese Society for Engineering Education, Vol.64, No.6, pp. 93-98, 2016 (in Japanese).
  19. [19] M. Dado, L. Kotek, R. Hnilica, and Z. Tuma, “The Application of Virtual Reality for Hazard Identification Training in the Context of Machinery Safety: A Preliminary Study,” Manufacturing Technology, Vol.18, No.5, pp. 732-736, 2018.
  20. [20] N. Hashimoto, “Training Simulator for Manual Lathe Operation using Motion Capture – Practical Training by Mixed Reality and Warning Function for Dangerous Behavior –,” J. of the Japan Society for Precision Engineering, Vol.85, No.10, pp. 927-932, 2019.

*This site is desgined based on HTML5 and CSS3 for modern browsers, e.g. Chrome, Firefox, Safari, Edge, Opera.

Last updated on May. 28, 2024