Design of a Precision Linear-Rotary Positioning Actuator

Wei Gao; Shinji Sato; Yasumasa Sakurai; Satoshi Kiyono

doi:10.20965/jrm.2006.p0803

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JRM Vol.18 No.6 pp. 803-807

doi: 10.20965/jrm.2006.p0803

(2006)

Paper:

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Design of a Precision Linear-Rotary Positioning Actuator

Wei Gao, Shinji Sato, Yasumasa Sakurai, and Satoshi Kiyono

Nanosystems Engineering Laboratory, Department of Nanomechanics, Tohoku University, 6-6-01 Aramaki Aza Aoba, Sendai 980-8579, Japan

Received:

March 30, 2006

Accepted:

August 15, 2006

Published:

December 20, 2006

Keywords:

precision positioning, actuator, linear-rotary actuator, PZT

Abstract

We designed a prototype linear-rotary (Z-θ) dual-axis actuator for precision positioning in which an aluminum rotor (moving element) moves along and rotates around the axis (Z) of a ceramic cylinder (drive rod). The Z-θ actuator consists of a Z-piezoelectric actuator (Z-PZT) (maximum stroke: 12µm) for linear Z-motion, two θ-piezoelectric actuators (θ-PZTs) (maximum stroke: 9.1µm) for rotational θ-motion, a drive rod, and a rotor. θ-PZTs are attached to the drive rod via a clamp. The rotor’s inner side contacts the drive rod with a certain friction. Z-axis positioning uses a smooth impact drive to achieve a long stroke by applying periodic saw-toothed voltage to the Z-PZT. Sinusoidal voltage is applied to θ-PZTs for rotary positioning, not based on a smooth impact drive. The prototype actuator stroke along the Z-axis, limited by the drive rod length, is 10mm and rotary motion is unrestricted. Positioning resolution is a few nanometers and maximum speed in the Z-direction is approximately 2.4mm/s. The maximum revolution speed is 50rpm.

Cite this article as:

W. Gao, S. Sato, Y. Sakurai, and S. Kiyono, “Design of a Precision Linear-Rotary Positioning Actuator,” J. Robot. Mechatron., Vol.18 No.6, pp. 803-807, 2006.

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References

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[2] R. Yoshida, Y. Okamoto, T. Higuchi, and R. Hamamatu, “Development of smooth Impact Drive Mechanism – Proposal of Driving Mechanism and Basic Performance,” J. Jpn. Soc. Precis. Eng., Vol.65, No.1, pp. 111-15, 1999.
[3] T. Morita, R. Yoshida, Y. Okamoto, and T. Higuchi, “Three DOF parallel link mechanism utilizing smooth impact drive mechanism,” Precision Engineering, Vol.26, pp. 289-295, 2002.
[4] E. A. Mendrela and E. Gierczak, “Double-winding rotary-linear induction motor,” IEEE Transaction on Energy Conversion, EC-2(1), pp. 47-54, 1987.
[5] W. Gao, S. Dejima, and S. Kiyono, “A dual-mode surface encoder for position measurement,” Sensors and Actuators A, Vol.117 No.1, pp. 95-102, 2005.
[6] Catalog of MTI-2000 Photonic Sensor, MTI Instruments Inc., NY 12205-5505 USA,
http://www.mtiinstruments.com/
[7] S. Cagatay, B. Koc, and K. Uchino, “A 1.6-mm, metal tube ultrasonic motor,” IEEE Trans. on Ultrasonic Ferroelectrics and Frequency Control, Vol.50, No.7, pp. 782-786, 2003.
[8] W. Gao, M. Tano, S. Satoh, and S. Kiyono, “On-machine measurement of a cylindrical surface with sinusoidal micro-structures by an optical slope sensor,” Precision Eng., Vol.30, No.3, pp. 274-279, 2006.
[9] W. Gao, T. Araki, S. Kiyono, Y. Okazaki, and M. Yamanaka, “Precision nano-fabrication and evaluation of a large area sinusoidal grid surface,” Precision Eng., Vol.27, No.3, pp. 289-298, 2003.

This article is published under a Creative Commons Attribution-NoDerivatives 4.0 Internationa License.

[1] [1] E. Shamoto and T. Moriwaki, “Development of a “walking drive” ultraprecision positioner,” Precision Engineering, Vol.20, No.2, pp. 85-92, 1997.

[2] [2] R. Yoshida, Y. Okamoto, T. Higuchi, and R. Hamamatu, “Development of smooth Impact Drive Mechanism – Proposal of Driving Mechanism and Basic Performance,” J. Jpn. Soc. Precis. Eng., Vol.65, No.1, pp. 111-15, 1999.

[3] [3] T. Morita, R. Yoshida, Y. Okamoto, and T. Higuchi, “Three DOF parallel link mechanism utilizing smooth impact drive mechanism,” Precision Engineering, Vol.26, pp. 289-295, 2002.

[4] [4] E. A. Mendrela and E. Gierczak, “Double-winding rotary-linear induction motor,” IEEE Transaction on Energy Conversion, EC-2(1), pp. 47-54, 1987.

[5] [5] W. Gao, S. Dejima, and S. Kiyono, “A dual-mode surface encoder for position measurement,” Sensors and Actuators A, Vol.117 No.1, pp. 95-102, 2005.

[6] [6] Catalog of MTI-2000 Photonic Sensor, MTI Instruments Inc., NY 12205-5505 USA,
http://www.mtiinstruments.com/

[7] [7] S. Cagatay, B. Koc, and K. Uchino, “A 1.6-mm, metal tube ultrasonic motor,” IEEE Trans. on Ultrasonic Ferroelectrics and Frequency Control, Vol.50, No.7, pp. 782-786, 2003.

[8] [8] W. Gao, M. Tano, S. Satoh, and S. Kiyono, “On-machine measurement of a cylindrical surface with sinusoidal micro-structures by an optical slope sensor,” Precision Eng., Vol.30, No.3, pp. 274-279, 2006.

[9] [9] W. Gao, T. Araki, S. Kiyono, Y. Okazaki, and M. Yamanaka, “Precision nano-fabrication and evaluation of a large area sinusoidal grid surface,” Precision Eng., Vol.27, No.3, pp. 289-298, 2003.