Effect of Grain Size in Stainless Steel on Cutting Performance in Micro-Scale Cutting

Takafumi Komatsu; Takashi Matsumura; Shiro Torizuka

doi:10.20965/ijat.2011.p0334

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IJAT Vol.5 No.3 pp. 334-341

doi: 10.20965/ijat.2011.p0334

(2011)

Paper:

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Effect of Grain Size in Stainless Steel on Cutting Performance in Micro-Scale Cutting

Takafumi Komatsu^, Takashi Matsumura^,
and Shiro Torizuka^

^*Komatsuseiki Kosakusho Co., Ltd., 942-2 Shiga, Suwa-city, Nagano 391-0012, Japan

^**Mechanical Engineering, Tokyo Denki University, 2-2 Kanda Nishiki-cho, Chiyoda-ku, Tokyo 101-8457, Japan

^***Materials Reliability Center, National Institute for Material Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047, Japan

Received:

February 1, 2011

Accepted:

April 14, 2011

Published:

May 5, 2011

Keywords:

micro-cutting, ultra fine grain steel, cutting mechanism, cutting force, surface finish, grain size

Abstract

The cutting processes of ultra fine grain stainless steels are compared to that of normal grain steel in microscale cutting with a single point tool made of single crystal diamond. Cutting force is measured with oscillation in the dynamic component. Vibration in cutting force is reduced with the grain size. Shear angles are measured to discuss the cutting process with changes in depth of cutting. The large shear angle is observed when the grain size becomes small. The surface finish is also improved when the ultra fine grain steel is machined.

Cite this article as:

T. Komatsu, T. Matsumura, and S. Torizuka, “Effect of Grain Size in Stainless Steel on Cutting Performance in Micro-Scale Cutting,” Int. J. Automation Technol., Vol.5 No.3, pp. 334-341, 2011.

Data files:

References

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[2] Z. J. Yuan, W. B. Lee et al., “Effect of Crystallographic Orientation on Cutting Forces and Surface Quality in Diamond Cutting of Single Crystal,” Annals of the CIRP, 43, 1, pp. 39-42, 1994.
[3] W. B. Lee, S. To et al., “Effect of Material Anisotropy on Shear Angle Prediction in Metal Cutting – a Mesoplasticity Approach,” Int. J. of Mechanical Sciences, 45, pp. 1739-1749, 2003.
[4] J. Grum and M. Kisin, “Influence of Microstructure on Surface Integrity in Turning – Part II: The Influence of aMicrostructure of the Workpiece Material on Cutting Forces,” Int. J. of Machine Tools and Manufacture, 43, pp. 1545-1551, 2003.
[5] W. B. Lee, C. F. Cheung et al., “Materials Induced Vibration in Ultra-Precision Machining,” J. of Materials Processing Technology, 89-90, pp. 318-325, 1999.
[6] W. B. Lee, C. F. Cheung et al., “A Microplasticity Analysis of Micro-Cutting Force Variation in Ultra-Precision Diamond Turning,” Trans. of the ASME, J. of Manufacturing Science and Engineering, 124, pp. 170-177, 2002.
[7] H. Weulel, V. Huntrupl et al., “Micro-Cutting of Steel to Meet New Requirements in Miniaturization,” Annals of CIRP, 50, pp. 61-64, 2001.
[8] S. V. S. N. Murty, S. Torizuka et al., “Microstructural and Micro-Textural Evolution During Single Pass High Z-Large Strain Deformation of a 0.15C Steel,” ISIJ Int., 45, pp. 1651-1657, 2005.
[9] Y. Saito, H. Utsunomiya et al., “Novel Ultra-High Straining Process for Bulk Materials – Development of the Accumulative Roll-Bonding (ARB) Process,” Acta Mater, 47, pp. 579-583, 1999.
[10] A. Belyakov, T. Sakai et al., “Fine-Grained Structure Formation in Austenitic Stainless Steel Under Multiple Deformation at 0.5Tm,” Material Trans. JIM, 41, p. 476 2000.
[11] Y. Kimura, S. Suejima et al., “Microstructures and Mechanical Properties in Ultra Fine-grained Oxide-dispersion Ferritic Stainless Steels,” SIJ International, 40, p. 174, 2000.
[12] M. Umemoto, “Formation of Nanosrystaline Structure by Severe Plastic Deformation,” Feram, The Iron and Steel Institute of Japan, Tokyo, p. 781, 2007.
[13] A. Ohmori, S. Torizuka et al., “Evolution of Ultrafine-Grained Ferrite Structure Through Multi-Pass Warm Caliber-Rolling,” Tetsu-to-Hagane, 89, Tokyo, pp. 781-788, 2003.

This article is published under a Creative Commons Attribution-NoDerivatives 4.0 Internationa License.

[1] [1] J. Chae, S. Park et al., “Investigation of Micro-Cutting Operations,” Int. J. of Machine Tools & Manufacture, 46, pp. 313-332, 2006.

[2] [2] Z. J. Yuan, W. B. Lee et al., “Effect of Crystallographic Orientation on Cutting Forces and Surface Quality in Diamond Cutting of Single Crystal,” Annals of the CIRP, 43, 1, pp. 39-42, 1994.

[3] [3] W. B. Lee, S. To et al., “Effect of Material Anisotropy on Shear Angle Prediction in Metal Cutting – a Mesoplasticity Approach,” Int. J. of Mechanical Sciences, 45, pp. 1739-1749, 2003.

[4] [4] J. Grum and M. Kisin, “Influence of Microstructure on Surface Integrity in Turning – Part II: The Influence of aMicrostructure of the Workpiece Material on Cutting Forces,” Int. J. of Machine Tools and Manufacture, 43, pp. 1545-1551, 2003.

[5] [5] W. B. Lee, C. F. Cheung et al., “Materials Induced Vibration in Ultra-Precision Machining,” J. of Materials Processing Technology, 89-90, pp. 318-325, 1999.

[6] [6] W. B. Lee, C. F. Cheung et al., “A Microplasticity Analysis of Micro-Cutting Force Variation in Ultra-Precision Diamond Turning,” Trans. of the ASME, J. of Manufacturing Science and Engineering, 124, pp. 170-177, 2002.

[7] [7] H. Weulel, V. Huntrupl et al., “Micro-Cutting of Steel to Meet New Requirements in Miniaturization,” Annals of CIRP, 50, pp. 61-64, 2001.

[8] [8] S. V. S. N. Murty, S. Torizuka et al., “Microstructural and Micro-Textural Evolution During Single Pass High Z-Large Strain Deformation of a 0.15C Steel,” ISIJ Int., 45, pp. 1651-1657, 2005.

[9] [9] Y. Saito, H. Utsunomiya et al., “Novel Ultra-High Straining Process for Bulk Materials – Development of the Accumulative Roll-Bonding (ARB) Process,” Acta Mater, 47, pp. 579-583, 1999.

[10] [10] A. Belyakov, T. Sakai et al., “Fine-Grained Structure Formation in Austenitic Stainless Steel Under Multiple Deformation at 0.5Tm,” Material Trans. JIM, 41, p. 476 2000.

[11] [11] Y. Kimura, S. Suejima et al., “Microstructures and Mechanical Properties in Ultra Fine-grained Oxide-dispersion Ferritic Stainless Steels,” SIJ International, 40, p. 174, 2000.

[12] [12] M. Umemoto, “Formation of Nanosrystaline Structure by Severe Plastic Deformation,” Feram, The Iron and Steel Institute of Japan, Tokyo, p. 781, 2007.

[13] [13] A. Ohmori, S. Torizuka et al., “Evolution of Ultrafine-Grained Ferrite Structure Through Multi-Pass Warm Caliber-Rolling,” Tetsu-to-Hagane, 89, Tokyo, pp. 781-788, 2003.

Effect of Grain Size in Stainless Steel on Cutting Performance in Micro-Scale Cutting

Takafumi Komatsu*, Takashi Matsumura**, and Shiro Torizuka***

Takafumi Komatsu^, Takashi Matsumura^,
and Shiro Torizuka^