Technical Paper:
Recycling Medical Intravenous Infusion Bags into Sharps Containers: Process Design and System Implementation
Shu-Mei Chien*, and Cho-Chun Chou**
*Department of Nuclear Engineering, Pacific Engineers & Constructors, Ltd.
14F, No.333, Section 2, Dunhua South Road, Taipei 106033, Taiwan
Corresponding author
**Green Hung Enterprise Co., Ltd.
Taichung, Taiwan
In 2024, Taiwan generated approximately 130,000 metric tons (MT) of medical waste, including about 42,000 MT of hazardous waste. Despite the implementation of circular economy initiatives, most of the medical waste is still incinerated and landfilled, thereby increasing the environmental burden through dioxin emissions and secondary pollution. Current recycling practices are aimed at converting medical plastics into secondary products but face logistical and operational challenges. This study developed a circular recycling system for medical intravenous (IV) infusion bags in Taiwan. In collaboration with two medical institutions, used IV bags were collected, sorted, cleaned, and reprocessed into recycled plastic pellets via a patented recycling-and-pelletization process. The pellets were incorporated into sharps containers, which were returned to participating hospitals, thus establishing a circular material pathway within the healthcare sector. The entire process was independently verified for traceability and regulatory compliance. The containers were assessed for recycled content, safety performance, and cradle-to-gate carbon footprint. The containers complied with ISO 14021 and ISO 23907-1 and were adopted by two hospitals in northern Taiwan. The carbon footprint was estimated as 1.852 kg CO2-eq per container, comprising 1.587 kg CO2-eq from raw-material acquisition and 0.265 kg CO2-eq from manufacturing. The economic dimension was discussed qualitatively through major cost components and potential avoided-cost mechanisms. The interpretation was limited by the unavailability of process data, financial and subsidy information, a quantitative base-case model, and a functionally equivalent virgin-plastic benchmark. The findings demonstrate practical implementation and provide a case-specific carbon-footprint baseline without establishing quantified environmental superiority or economic viability.
Sharps container from recycled IV bags
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