Research Paper:
Characteristics of Metal Etching Using Catalyst-Referred Etching Assisted by Anode Oxidation
Hiroto Yamasaki, Kiyoto Kayao
, Daisetsu Toh
, Jumpei Yamada
, and Yasuhisa Sano

Department of Precision Engineering, Graduate School of Engineering, The University of Osaka
2-1 Yamadaoka, Suita, Osaka 565-0871, Japan
Corresponding author
In a previous study, we developed an abrasive-free polishing method called catalyst-referred etching (CARE). By using water and Pt as an etchant and a catalyst, respectively, atomically smooth surfaces were realized on Si, SiO2, and SiC substrates. OH generated on the Pt catalyst surface via water molecule dissociative adsorption attaches to a step edge atom, forming a hypervalent state. This hypervalent state reduced the activation energy, leading to cleavage of the back bond of the step edge atom. According to this mechanism, provided surface oxidation, metal materials with chemical stability and high hardness can be etched efficiently using the CARE method. In this study, we demonstrated Ru etching using the CARE method with oxidation. Anode oxidation was employed as surface oxidation. When 0.4 V was applied to the Ru, an atomically smooth surface without an oxidation layer was obtained. Ru is a promising next-generation wiring material. However, in the conventional polishing technique, because of chemicals added to the etchant, Ru wiring on the patterning substrate is over-polished. This phenomenon, which is called erosion and dishing, degrades the device performance. In contrast, CARE preferentially etches the topmost site of the sample surface. Therefore, the pattered substrate with Ru wiring can be planarized without erosion and dishing. The proposed method can produce a high-performance electric device with Ru wiring.
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