Repeated Positioning of a Pneumatic Cylinder with Enhancing Use of Proximity Switches

Mohammad Taufiq Mustaffa; Hidetoshi Ohuchi

doi:10.20965/ijat.2012.p0662

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IJAT Vol.6 No.5 pp. 662-668

doi: 10.20965/ijat.2012.p0662

(2012)

Paper:

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Repeated Positioning of a Pneumatic Cylinder with Enhancing Use of Proximity Switches

Mohammad Taufiq Mustaffa and Hidetoshi Ohuchi

Interdisciplinary Graduate School of Medicine and Engineering, University of Yamanashi, 4-3-11 Takeda, Kofu, Yamanashi 400-8511, Japan

Received:

March 30, 2012

Accepted:

June 5, 2012

Published:

September 5, 2012

Keywords:

pneumatic, cylinder, positioning, proximity switch

Abstract

This paper introduces a technique employing repeated intermediate positionings, which are controlled by sequential on-off actions of solenoid valves, of a pneumatic cylinder. The motion of the piston slider is detected by several proximity switches instead of sophisticated position sensors, which are commonly used in motion control. The designed control system is constructed without a feedback control loop; it operates with only minimal information from the switch signals. We study the precision performance, under various loading conditions, of a pneumatic cylinder enhanced by the use of proximity switches. The repeatability of the system is experimentally found to be on the order of 0.2 mm. This technique will greatly extend the field of application of pneumatic cylinders on automated production lines.

Cite this article as:

M. Mustaffa and H. Ohuchi, “Repeated Positioning of a Pneumatic Cylinder with Enhancing Use of Proximity Switches,” Int. J. Automation Technol., Vol.6 No.5, pp. 662-668, 2012.

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References

[1] C. T. Johnson and R. D. Lorenz, “Experimental Identification of Friction and Its Compensation in Precise, Position Controlled Mechanisms,” IEEE Trans. Indus. Appl., Vol.28, No.6, pp. 1392-1398, 1992.
[2] T. Raparelli, A.Manuello, and L.Mazza, “Experimental and numerical study of friction in an elastomeric seal for pneumatic cylinders,” Tribol. Int., Vol.30, No.7, pp. 547-552, 1997.
[3] S. Andersson, A. Soderberg, and S. Bjorklund, “Friction models for sliding dry, boundary and mixed lubricated contacts,” Tribology Int., Elsevier, pp. 580-587, 2007.
[4] M. C. Shih and M. A.Ma, “Position control of a pneumatic cylinder using fuzzy PWM control method,” Mechatronics, Vol.8, pp. 241-253, 1998.
[5] M. B. Thomas, G. P. Maul, and E. Jayawiyanto, “A Novel, Low-Cost Pneumatic Positioning System,” J. of Manufacturing Systems, Vol.24, No.4, pp. 377-387, 2005.
[6] M. C. Shih and K. R. Pai, “Design and Nanometer Positioning of a Low Friction Pneumatic Cylinder Embedded with Aerostatic Bearings,” Proc. 7th JFPS Int. Sym. on Fluid Power, Toyama, Japan, pp. 231-236, 2008.
[7] G. Belforte and T. Raparelli, “Electrical control of pneumatic positioner without seals,” The J. of Fluid Control, Vol.18, No.1, pp. 7-18, 1988.
[8] T. Reininger, F. Welker, and M. V. Zeppelin, “Sensors in position control applications for industrial automation,” Sensors and Actuators A 129, Elsevier, pp. 270-274, 2006.
[9] H. Ohuchi, T. Osada, and Y. Asai, “Positioning of a Pneumatic Cylinder Using Sensors Switches,” Proc. 4th Int. Sym. on Fluid Power Transmission and Control, Wuhan, China, pp. 374-379, 2003.
[10] M. T. Mustaffa, H. Ohuchi, and T. Osada, “Repeated Positioning of a Long Stroke Pneumatic Cylinder Using Proximity Switches,” Proc. 7th JFPS Int. Sym. on Fluid Power, Toyama, Japan, pp. 443-448, 2008.
[11] M. T. Mustaffa and H. Ohuchi, “Repeated Positioning of a Pneumatic Rodless Cylinder Using Proximity Switches,” Proc. 8th JFPS Int. Sym. on Fluid Power, Okinawa, Japan, 2A1-2, 2011.

This article is published under a Creative Commons Attribution-NoDerivatives 4.0 Internationa License.

[1] [1] C. T. Johnson and R. D. Lorenz, “Experimental Identification of Friction and Its Compensation in Precise, Position Controlled Mechanisms,” IEEE Trans. Indus. Appl., Vol.28, No.6, pp. 1392-1398, 1992.

[2] [2] T. Raparelli, A.Manuello, and L.Mazza, “Experimental and numerical study of friction in an elastomeric seal for pneumatic cylinders,” Tribol. Int., Vol.30, No.7, pp. 547-552, 1997.

[3] [3] S. Andersson, A. Soderberg, and S. Bjorklund, “Friction models for sliding dry, boundary and mixed lubricated contacts,” Tribology Int., Elsevier, pp. 580-587, 2007.

[4] [4] M. C. Shih and M. A.Ma, “Position control of a pneumatic cylinder using fuzzy PWM control method,” Mechatronics, Vol.8, pp. 241-253, 1998.

[5] [5] M. B. Thomas, G. P. Maul, and E. Jayawiyanto, “A Novel, Low-Cost Pneumatic Positioning System,” J. of Manufacturing Systems, Vol.24, No.4, pp. 377-387, 2005.

[6] [6] M. C. Shih and K. R. Pai, “Design and Nanometer Positioning of a Low Friction Pneumatic Cylinder Embedded with Aerostatic Bearings,” Proc. 7th JFPS Int. Sym. on Fluid Power, Toyama, Japan, pp. 231-236, 2008.

[7] [7] G. Belforte and T. Raparelli, “Electrical control of pneumatic positioner without seals,” The J. of Fluid Control, Vol.18, No.1, pp. 7-18, 1988.

[8] [8] T. Reininger, F. Welker, and M. V. Zeppelin, “Sensors in position control applications for industrial automation,” Sensors and Actuators A 129, Elsevier, pp. 270-274, 2006.

[9] [9] H. Ohuchi, T. Osada, and Y. Asai, “Positioning of a Pneumatic Cylinder Using Sensors Switches,” Proc. 4th Int. Sym. on Fluid Power Transmission and Control, Wuhan, China, pp. 374-379, 2003.

[10] [10] M. T. Mustaffa, H. Ohuchi, and T. Osada, “Repeated Positioning of a Long Stroke Pneumatic Cylinder Using Proximity Switches,” Proc. 7th JFPS Int. Sym. on Fluid Power, Toyama, Japan, pp. 443-448, 2008.

[11] [11] M. T. Mustaffa and H. Ohuchi, “Repeated Positioning of a Pneumatic Rodless Cylinder Using Proximity Switches,” Proc. 8th JFPS Int. Sym. on Fluid Power, Okinawa, Japan, 2A1-2, 2011.